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OBJECTIVE AND SCOPE


Objective of this Procedure

This document's objective is to provide a guide to ZPRC, ZMAT (manufactured and raw material), ZVER, ZERS, ZUNB material master data management for GBU Technology Solutions.

Material Master Data management process includes creation and modification of the material, its inactivation and flagging for deletion, and reactivation if needed, as well as mass modification.

Creation of Basic Data, Classification, Sales, Foreign Trade, Purchasing, General Plant Storage, Warehouse Management and Label Data Views will be presented in this procedure. Management of MRP, Work Scheduling, Quality Management, Accounting and Costing Views is being performed by Process Teams. Accounting and Costing views are created by Data Operations when extending materials to Trading Plants. For Sample codes and ZERS Data Operations is creating all necessary views.

Requests of Technology Solutions Material Master creation or maintenance should be submitted via Service One platform.

Request forms for Technology Solutions Materials are stored on Google Drive.

The referral lists mentioned in this procedure, such as Material Groups, Purchasing Groups and Profit Center List are embedded in the TS SAP Material request forms file or linked in this procedure.

Scope

Under Data Operations scope is the management of ZPRC, ZMAT (manufactures and raw material), ZVER, ZERS, ZUNB materials for GBU Technology Solutions (Legacy Cytec organization). Data Operations can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZPRC

Commercial Products

N/A

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZVER

Packaging

WD

ZERS

Industrial supplies

WA

ZUNB

Stocked and non-valuated materials

Multiple

ZDIE

Services

Multiple

Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZDIE

Service

UoM

Unit of Measure

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZPRC

Commercial Product

MSDS

Material Safety Data Sheet

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZVER

Packaging

DG

Dangerous goods

Roles and Responsibilities

ZMAT - Finished Goods setup can be performed only once both ZPRC code and MSDS are available.
ZMAT - Raw Material setup can be performed only once MOC-ID and ZPRC code are available.
ZVER setup can be performed only once MOC-ID code is available.
Prior to submitting a new request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form must be filled and submitted to Data Operations for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created. It is Data Management team's responsibility to check that all necessary approals have approvals have been received. Please check appendices for the list of approvers.


STANDARD OPERATING PROCEDURE DESCRIPTION


Creation of Material in RCS

Pre-requisites

Prior to material creation in the system search is performed by the Data Operations team to ensure no duplicates are created.


  • Use the transaction MM03 to access display material view.

  • Press multiple choice button to receive pop-up window with search options for material master.
  • Click on  to open the menu.
  • Select the option 'Material Number/Material Description' and/or 'Materials by Commercial Product (PRCOM)'.

  • Run a search in Material Description.
  • Use Wildcards to best describe.
  • Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.
  • Hit Enter.

  • Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.
  • If result points to  or if the Requester mentions a new article needs to be created then proceed with the creation.


Creation of ZMAT - Manufactured Material/FG

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Label Data (General data view)

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077),8521 (054)8636 (039)
– by default, 8359 - only if requested.

*Reactor level Materials* need Basic Data 1 & 2, Classification, Sales: General/Plant Data, General Plant Data/Storage 1 & 2.
Sales Org. not to be filled (created to track the stock, never sold)!

*Intermediates* should be created as Finished Products and can be opened to sales organization 1 and 2 views if requested by the product manager.
How to identify: if in the description there is "INTERMEDIATE"; however, we could have exceptions and they should be confirmed with the Product Manager.

For Trading Plants listed below Classification, Accounting, Costing Views have to be created. Views are completed in the same way as for CMC Samples except the Planning views (MRP 1-4).

  • 8570 (Co. Cd. 7008)
  • 8572 (Co. Cd. 7723)
  • 8575 (Co. Cd. 7752)
  • 8580 (Co. Cd. 7794)
  • 8574 (Co. Cd. 7734)

 Storage Location in plant 8806:

Please use the Country of origin field origin field to determine where the material is sourced from. If the Country of Origing is Turkey (TR) then use TURK Storage location. 

For all other items see rules below: 

For Polymer Additives
If sourced in European Union: EUWH
If outside European Union: PABD

For Mining and PS:
If sourced in European Union: EUWH ,EUAL (If transportation group 0002, 0006, 0013, or 0016 and packaged in BULK)
If outside European Union: BUSR, ALTA - (If transportation group 0002, 0006, 0013, or 0016 and Not Bulk)

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Extend to Storage Location when there is only option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank
  • Sales Organization and Distribution Channel as indicated in request form
  • If extending the material to a second plant then it is also necessary to extend it to the intercompany sales org.
  • For example, If the first plant is 8371 and the material is extended to second plant 8806, the material needs to be extended to US23/9O, the intercompany sales org.

Image Added

  • Warehouse: only for specific plants listed above
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations


SP Horizontal nav group
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SP Horizontal nav item
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nameBasic data 1

Basic data 1

Section
Column
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Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Always KG

Material GroupFinished goods, SF goods – 0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Proportion of Gross weight to Net weight (Net = 1)

e.g. 25 KG Gross and 20 KG Net => 1.25 Gross and 1 Net in SAP

Net Weight

Always 1

UoM for WeightAlways KG
VolumeCheck the request form
If blank in the form, leave the field blank
UoM for Volume

Entered only when Volume provided

Always CD3

Matl Grp Pack.Matls (Packaging Group)

Check the request form

0005 - for packed materials
0001 - for Bulk and Reactor level

Go to Basic Data Text tab by pressing Basic Data Text button

Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

Column
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SP Horizontal nav item
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nameBasic data text

Basic data text

Section
Column
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Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab
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SP Horizontal nav item
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Descriptions

Section
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Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of Measure tab
Column
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SP Horizontal nav item
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nameUnits of measure

Units of measure

Section
Column
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Main activitiesKey points

Enter Alternate Units of Measure conversions

Fixed conversion 11023 LB <-> 5000 KG

Enter conversion of Stock keeping UoM to Base UoMCheck the request form
Enter quantity of Stock keeping UoM in Pallet

Check the request form

Use fields for Lower-level Unit entry to indicate number of packages in Pallet at the very end of the line
NOTE! Do not enter a PAL UOM for Totes (IBC) or when not provided (special cases for Cylinders and Big Bag as sometimes they do not require pallet)

Enter any additional conversion if requestedCheck the request form
Return to Main DataBefore returning to Main Data, check whether Inspection text needs to be added
Column
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SP Horizontal nav item
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Inspection text

Section
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Main activitiesKey points
Inspection text

If in the material form the transportation group is Isothermal:

0002 Isothermal pack
0006 Isothermal bulk
0013 Isotherm.Liq.Haz.Pac
0016 Isothermal Liq. Bulk

The inspection interval must be provided by the Product Manager and added to the material master

12 mandatory languages are: 
EN – English 
Z9 – Brazilian Portuguese 
ZH – Chinese 
KO – Korean 
DE – German 
FR – French 
IT – Italian 
JA – Japanese 
PL – Polish 
PT – Portuguese 
ES – Spanish
NL – Dutch

Additional information

The statement the protect from freeze information is taken from Sec 7 of the SDS:

Return to Main Data
Column
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SP Horizontal nav item
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nameBasic Data 2

Basic data 2

Section
Column
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Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view
Column
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SP Horizontal nav item
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nameClassification - Batch

Classification - Batch

Section
Column
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Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Go to Sales: sales org. 1 view
Column
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SP Horizontal nav item
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Sales: sales org. 1

Section
Column
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Column
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Main activities

Key points

Sales unit

LB for US and CA Sales Organizations

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Delivering Plant

Check the request form

Note! If the plant does not exists for sales organization and distribution channel combination, contact Danyse Ryan /Jane Sims to to create the link

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Minimum order quantity

Enter Net weight
Blank for Bulk

Minimum delivery quantity

Enter Net weight
Blank for Bulk

Delivery unit

Always 1
Blank for Bulk

For PA, Division E2, please refer to the comment field of the material request form for specific details.  The requestor must provide a numerical value as well as the unit description.

Unit of Measure of Delivery unit

Always equal to Primary Packaging unit
Blank for Bulk

Rounding Profile

For Packed materials select the option Z50% that corresponds to Primary Packaging unit
Blank for Bulk
Note!
Sales Org. NL01 and Distribution channel 9P- polymer additives (Division E2)
Creation: confirm with the requester if the rounding profile should be (ZPAL)
Extension: use ZPAL as default

Go to Sales: sales org. 2 view


Column
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SP Horizontal nav item
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nameSales: sales org. 2

Sales: sales org. 2

Section
Column
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Column
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Main activities

Key points

Material statistics group

Always 1

Account assignment group

Check the request form

Item category group

ZMAT – ZMAN
For Sales Org BR33 BR47 - NORM

Go to Sales: general/plant view




Column
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SP Horizontal nav item
anchor420926130
nameSales: general/plant

Sales: general/plant

Section
Column
width50%
Column
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Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Bulk - empty

Availability check

Finished Goods (F & T) – T3
Semi-finished goods (I) – S3

Plant 8789 – Z6

Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Transportation Group

Check the request form

Loading Group

Bulk – 0002
Else – 0001

Profit Center

Check the request form
NOTE! For Distribution Channel and Trading plants should begin with Company code. For materials with Division E3, E4, E5, E6 for all plant types use the structure CCCC-Xyyyy
Where yyyy = last 4 digits of the specific IECRA for each product line:
E0 = IECRA01219 - PHOSPHORUS DIV
E3 = IECRA01286 - INDUSTRIAL MINERALS
E4 = IECRA01235 - ALUMINA
E5 = IECRA01236 - MINERAL PROCESSING
E6 = IECRA01237 - MEP
E7 = IECRA01219 - PHOSPHORUS DIV
H0 = IECRA01285 - FUMIGANTS
SX = IECRA01219 - PHOSPHORUS DIV
SY = IECRA01265 - PROBAN
TF = IECRA01266 - NA HYPO

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Column
width50%

SP Horizontal nav item
anchor107844132
nameForeign trade export

Foreign trade export

Section
Column
width50%
Column
width50%

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), extension linked file, a request has to be added in the linked file
Contact htsclassification@solvay.com for missing control code

Control code

Check the form

Entered for Brazil plants

Country of origin

Check the request form

raised to the below catalog in service one

Supply chain -    Global customs and Trade compliance -  Request for HTS code

Request Type: General support

Function: TS

Country  ALL

In the content of the request mention the material code which was extended to plant in Japan please assign a HTS code. The corresponding team will work on the ticket and then assign the HTS code.

Contact htsclassification@syensqo.com for missing control code or raise a request in the below catalog in service one

Request for HTS code SCO
Control code

Check the form

Entered for Brazil plants

(If not provided, use dummy code 9999999999)

Country of origin

Check the request form

Mat. CFOP category

Entered for

Mat. CFOP category

Entered for Brazil (8789) plants only

Always 0

Go to Purchasing view




Column
width50%

SP Horizontal nav item
anchor2003975778
namePurchasing

Purchasing

Section
Column
width50%
Column
width50%
Main activitiesKey points

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

For Trading plants (8570 – US, 8572 – MX, 8575 – CA, 8580 – NL, 8574 - CN) leave the field blank

Info

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Purchasing value key

Packed ZMAT – 0001
Bulk ZMAT – 0005 (incl. flexitank)

GR processing time

Default value at the time of material creation – 2
Default value for Plant 80351
Default value for Plant 86050

Plant data administrators will change the field value if necessary

Go to Plant data / storage 1 view
Column
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SP Horizontal nav item
anchor1958699831
namePlant data / stor. 1

Plant data / stor. 1

Section
Column
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Column
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Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Note! If the link does not exist with the plant, contact Danyse Ryan /Jane Sims and request the link creation

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


Column
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SP Horizontal nav item
anchor1958699830
namePlant data / stor. 2

Plant data / stor. 2

Section
Column
width50%
Column
width50%
Main activitiesKey points

Profit Center

Check the request form

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Warehouse Management 1 view if applicable; else go to Label Data view


Column
width50%



SP Horizontal nav item
anchor1421126481
nameWarehouse mgmt 1

Warehouse mgmt 1

Section
Column
width50%
Column
width50%
Main activitiesKey points

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Go to Warehouse Management 2 view


Column
width50%

SP Horizontal nav item
anchor1421126480
nameWarehouse mgmt 2

Warehouse mgmt 2

Section
Column
width50%
Column
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Main activitiesKey points
No data has to be maintained in Warehouse Management 2 view at the time of material creation, however the view has to be created

Go to Label Data view


Column
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SP Horizontal nav item
anchor284354966
nameLabel Data

Label Data

Section
Column
width50%
Column
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Main activitiesKey points

Primary Packaging Unit (PPU)

Copy from the form

Note

For BULK use KG

For plant 8035 view has to be activated but nothing except Primary Pack Unit has to be entered

Labeling Specification

Select the primary packaging unit of measurement

Press Import

Choose the reference material# based on the Packaging type

Example: Primary Pack. Unit CY - choose 147570 

Templates for Label data:
147507 - LABEL MODEL LARGE (SS, DR, TE, BB)
147570 - LABEL MODEL MEDIUM (BX, CY, JRC, PL, BULK)
147572 - LABEL MODEL SMALL (BAG)
149059 - LABEL MODEL SAMPLE MATERIALS

For PA, Division E2, use the following material as template

173444 - TS LABEL PA BOX ONLY

Double click on the first line

Only select the label correspondent to the Primary Pack. Unit

Press 

Follow up by steps indicated in Additional Instructions of corresponding label type of linked file

Enter Label Category, Label Size and number of Copies for each required label type

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP


Validity areas

Define Validity Areas for each label type

All label types – DELIVERY, GENERIC and MTS by default
Transport Label – MTS, DELIVERY and GENERIC should be added.

Check if all labels have Validity Areas defined



SP Horizontal nav item
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Completing the material

Section
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regulatory@solvaymccoll@solvayjekaterinajuskiene@solvayryan@solvay  add nikola.narkevica-ext@solvaywilson@solvayweddle@solvay
Main activitiesKey points

When all data has been entered, save the material by pressing Image Modified button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Image Modified

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:product-regulatory@syensqo.com

terry.

mccoll@syensqo.com

Joydeep.

Nath@syensqo.com

danyse.

ryan@syensqo.com

gmupricing@support.solvay.com

(Pricing Team's email is not working, please

add joao-valadinha.lopes@syensqo.com until further notice)

NOTE! Please notify michael.

wilson@syensqo.com and william.

weddle@syensqo.com for any materials created or extended to plant 8712 and 8636

Creation of ZMAT - CMC Sample

Use MM01 transaction to create material

EXPORT CONTROL GROUP ID


Transaction: ZNXLDAE_CTRL_GROUP

Export Control Group ID needs to be updated for all manufactured goods with material group 0450.

First look for materials with same prodcom in MARA table and copy that value to the newly created material.

If it is a newly created material, then follow the below rule.

E2, E3, E4, E5, E6 –  EA01

Mostly Everything in Division E7 – DU03

If any other division, confirm with Danyse Ryan the correct value.

GTS Classification compliance

For finished / semi-finished materials, the GTS classification should be reviewed. Check the link below for more information:

https://docs.google.com/presentation/d/1bPHEF2atMMloqiI8ttyeWR9tmXpyMqieN6LvJgNc34o/edit?usp=sharing

Update DG Indicator Follow Up File

The newly created materials should be added in the below file at the first row, as it is sorted in descending order.

DG Indicator Follow-up


Creation of ZMAT - CMC Sample

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… Material149059 TS LABEL MODEL SAMPLE MATERIALS has been created to be used as model for CMC sample creation
Hit Enter

Image Added

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • Accounting 1
    • Accounting 2
    • Costing 1
    • Costing 2
  • Label Data 
Main activitiesKey pointsIndustry SectorAlways choose "C Chemical industry"Material TypeZMAT /Finished pdt & RM & SFCopy from… Material149059 TS LABEL MODEL SAMPLE MATERIALS has been created to be used as model for CMC sample creationHit Enter

Image Removed

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • Accounting 1
    • Accounting 2
    • Costing 1
    • Costing 2
  • Label Data (General data view)

Data Management is creating all necessary views for CMC Sample codes
Note! CMC Samples can be created only for CMC plants: 8588 - 7008 / CMC New Milford and 8595 - 7794 / CMC Waalwijk

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Extend to Storage Location when there is only option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

SP Horizontal nav group
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SP Horizontal nav item
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nameBasic data 1

Basic data 1

Section
Column
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Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

(there can be rare exceptions)

Material Group0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Always 1

Net Weight

Always 1

UoM for WeightG
Matl Grp Pack.Matls (Packaging Group)

0005

Go to Basic Data Text tab by pressing Basic Data Text button

Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Column
width50%

SP Horizontal nav item
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Basic data text

Section
Column
width50%
Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab
Column
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SP Horizontal nav item
anchor1756999657
nameDescriptions

Descriptions

Section
Column
width50%
Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab
Column
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SP Horizontal nav item
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nameUnits of measure

Units of measure

Section
Column
width50%
Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the form

Return to Main Data
Column
width50%

SP Horizontal nav item
anchor905319854
nameBasic Data 2

Basic data 2

Section
Column
width50%
Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory
Go to Sales: sales org. 1 view
Column
width50%

SP Horizontal nav item
anchor36358913
nameSales: sales org. 1

Sales: sales org. 1

Section
Column
width50%
Column
width50%

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Column
width50%

SP Horizontal nav item
anchor36358914
nameSales: sales org. 2

Sales: sales org. 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Account assignment group

F

Item category group

NORM

Go to Sales: general/plant view




Column
width50%

SP Horizontal nav item
nameanchor420926130
nameSales: general/plant

Sales: general/plant

Section
Column
width50%
Column
width50%

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Availability check

KP

Availability check field available in Sales: general/plant and MRP 3 views

Transportation Group

Samples – 0007 (ZIP and Z00), 0010 (GPP)

Loading Group

0001

Profit Center

Check the request form

Profit center field available in Sales: general/plant and Costing 1 views

Go to Foreign trade export view



Column
width50%

SP Horizontal nav item
anchor107844132
nameForeign trade export

Foreign trade export

Section
Column
width50%
Column
width50%

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

Country of origin

Check the request form

Go to MRP 1 view




Column
width50%

SP Horizontal nav item
anchor73631900
nameMRP 1

MRP 1

Section
Column
width50%
Column
width50%
Main activitiesKey points

MRP Type

Default value – ND


MRP Controller

Default value – S10

Go to MRP 2 view
Column
width50%

SP Horizontal nav item
anchor73631901
nameMRP 2

MRP 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

Planned Delivery Time

Default value – 30

GR Processing TimeDefault value – 2
SchedMargin keyDefault value – 000

Go to MRP 3 view


Column
width50%

SP Horizontal nav item
anchor73631902
nameMRP 3

MRP 3

Section
Column
width50%
Column
width50%
Main activitiesKey points
Availability check

KP

Availability check field available in Sales: general/plant and MRP 3 views

Total replenishment lead time

Default value – 3

Go to MRP 4 view


Column
width50%



SP Horizontal nav item
anchor73631903
nameMRP 4

MRP 4

Section
Column
width50%
Column
width50%
Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Accounting 1 view


Column
width50%

SP Horizontal nav item
anchor1264798086
nameAccounting 1

Accounting 1

Section
Column
width50%
Column
width50%
Main activitiesKey points
Valuation ClassDefault value – Z130
Price UnitDefault value – 1000
Standard priceDefault value – 1

Go to Accounting 2 view


Column
width50%

SP Horizontal nav item
anchor1264798087
nameAccounting 2

Accounting 2

Section
Column
width50%
Column
width50%
Main activitiesKey points
No data has to be maintained in Accounting 2 view at the time of material creation, however the view has to be created

Go to Costing 1 view


Column
width50%

SP Horizontal nav item
anchor1743090598
nameCosting 1

Costing 1

Section
Column
width50%
Column
width50%
Main activitiesKey points
Do Not CostDefault value – flagged
With Qty StructureDefault value – flagged
Material originDefault value – flagged
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Costing 1 views

Go to Costing 2 view


Column
width50%

SP Horizontal nav item
anchor1743090599
nameCosting 2

Costing 2

Section
Column
width50%
Column
width50%
Main activitiesKey points
No data has to be maintained in Costing 2 view at the time of material creation, however the view has to be created

Go to Label Data view


Column
width50%

SP Horizontal nav item
anchor284354966
nameLabel Data

Label Data

Section
Column
width50%
Column
width100%
Main activitiesKey points
Check if all labels have been copied from Model code

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP

Check if all labels have Validity Areas definedAll label types – DELIVERY and GENERIC
Transport Label – DELIVERY, GENERIC and MTS



SP Horizontal nav item
anchor399011840
nameCompleting the material

Completing the material

Section
Column
width50%
Column
width100%
regulatory@solvaymccoll@solvayjekaterinajuskiene@solvayryan@solvay

gmupricing@support.solvay.com (Pricing Team's email is not working, please add nikola.narkevica-ext@solvay.com until further notice)

Main activitiesKey points

When all data has been entered, save the material by pressing Image Modified button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Image Modified

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:

product-

regulatory@syensqo.com

terry.

mccoll@syensqo.com

Joydeep.

Nath@syensqo.com

danyse.

ryan@syensqo.com

EXPORT CONTROL GROUP ID


Transaction: ZNXLDAE_CTRL_GROUP

Export Control Group ID needs to be updated for all manufactured goods with material group 0450.

First look for materials with same prodcom in MARA table and copy that value to the newly created material.

If it is a newly created material, then follow the below rule.

E2, E3, E4, E5, E6 –  EA01

Mostly Everything in Division E7 – DU03

If any other division, confirm with Danyse Ryan the correct value.

Update DG Indicator Follow Up File

The newly created materials should be added in the below file at the first row, as it is sorted in descending order.

DG Indicator Follow-up


Creation of ZMAT - Plant Shipped Sample

Creation of ZMAT - Plant Shipped Sample

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Hit Enter

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)

Data Management is creating general, purchasing and planning views, finance complete their own views

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Fill Storage location as indicated in the request form, no Storage location for plant 8806
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

SP Horizontal nav group
color#B3D4FF
SP Horizontal nav item
anchor1821452685
nameBasic data 1

Basic data 1

Section
Column
width50%
Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Note! For Atequiza plant (8356) the description must contain "PRODUCT NAME + AQ SAMPLE", for example, AERO 3302 AQ SAMPLE

Base Unit of Measure

KG 

If provided G go back to the requester and confirm if it should be created as CMC sample

Material Group0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Always 1

Net Weight

Always 1

UoM for WeightKG
Matl Grp Pack.Matls (Packaging Group)

0005

Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Column
width50%

SP Horizontal nav item
anchor282218065
nameBasic data text

Basic data text

Section
Column
width50%
Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab
Column
width50%

SP Horizontal nav item
anchor1756999657
nameDescriptions

Descriptions

Section
Column
width50%
Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab
Column
width50%

SP Horizontal nav item
anchor2107646342
nameUnits of measure

Units of measure

Section
Column
width50%
Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the form

Return to Main Data
SP Horizontal nav item
anchor905319854
nameBasic Data 2

Basic data 2

Section
Column
width50%
Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view
Column
width50%

SP Horizontal nav item
anchor1612788109
nameClassification - Batch

Classification - Batch

Section
Column
width50%
Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Go to Sales: sales org. 1 view
Column
width50%

SP Horizontal nav item
anchor36358913
nameSales: sales org. 1

Sales: sales org. 1

Section
Column
width50%
Column
width50%

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Column
width50%

SP Horizontal nav item
anchor36358914
nameSales: sales org. 2

Sales: sales org. 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Account assignment group

F

Item category group

NORM

Go to Sales: general/plant view




Column
width50%

SP Horizontal nav item
anchor420926130
nameSales: general/plant

Sales: general/plant

Section
Column
width50%
Column
width50%

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Availability check

ZP

Availability check field available in Sales: general/plant and MRP 3 views

Batch management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Transportation Group

Samples – 0007 (ZIP and Z00), 0010 (GPP)

Loading Group

0001

Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Column
width50%

SP Horizontal nav item
anchor107844132
nameForeign trade export

Foreign trade export

Section
Column
width50%
Column
width50%

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

Country of origin

Check the request form

Go to Purchasing view




Column
width50%

SP Horizontal nav item
anchor2003975778
namePurchasing

Purchasing

Section
Column
width50%
Column
width50%

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

For Trading plants (8570 – US, 8572 – MX, 8575 – CA, 8580 – NL, 8574 - CN) leave the field blank

Info

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Purchasing value key

0001

Go to MRP 1 view



Column
width50%

SP Horizontal nav item
anchor73631900
nameMRP 1

MRP 1

Section
Column
width50%
Column
width50%
Main activitiesKey points

MRP Type

Default value – ND


MRP Controller

Default value – S10

For plant 8806 - F10

Go to MRP 2 view
Column
width50%

SP Horizontal nav item
anchor73631901
nameMRP 2

MRP 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

SchedMargin keyDefault value – 000
Prod. stor. location

For plant 8373 Default - R&I

For plant 8356 Default - SAMP

Storage loc. for EP

For plant 8373 Default - R&I

For plant 8356 Default - SAMP

Go to MRP 3 view


Column
width50%

SP Horizontal nav item
anchor73631902
nameMRP 3

MRP 3

Section
Column
width50%
Column
width50%
Main activitiesKey points
Availability check

ZP

Availability check field available in Sales: general/plant and MRP 3 views

Go to MRP 4 view


Column
width50%



SP Horizontal nav item
anchor73631903
nameMRP 4

MRP 4

Section
Column
width50%
Column
width50%
Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Plant data / storage 1 view


Column
width50%

SP Horizontal nav item
anchor1065596198
namePlant data / storage 1

Plant data / storage 1

Section
Column
width50%
Column
width50%
Main activitiesKey points
Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Minimum Remaining Shelf LifeDefault value – 1
Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


Column
width50%

SP Horizontal nav item
anchor1065596197
namePlant data / storage 2

Plant data / storage 2

Section
Column
width50%
Column
width50%
Main activitiesKey points
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Label Data view


Column
width50%

SP Horizontal nav item
anchor284354966
nameLabel Data

Label Data

Section
Column
width50%
Column
width100%
Main activitiesKey points

Primary Packaging Unit (PPU)

KG

Labeling Specification

Select the primary packaging unit of measurement

Press Import

Choose the reference material# based on the Packaging type

For Plant shipped sample material use: 149059 - LABEL MODEL SAMPLE MATERIALS

Double click on the first line

Only select the label correspondent to the Primary Pack. Unit

Press 

Follow up by steps indicated in Additional Instructions of corresponding label type of linked file

Enter Label Category, Label Size and number of Copies for each required label type

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP


Check if all labels have Validity Areas defined

All label types – DELIVERY and GENERIC
Transport Label – DELIVERY, GENERIC and MTS



SP Horizontal nav item
anchor399011840
nameCompleting the material

Completing the material

Section
Column
width50%
Column
width100%
regulatory@solvaycommccoll@solvayjekaterinajuskiene@solvayryan@solvaygmupricing@support.solvay.com (Pricing Team's email is not working, please add nikola.narkevica-ext@solvay.com until further notice)
Main activitiesKey points

When all data has been entered, save the material by pressing Image Modified button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Image Modified

Perform material extension to other Plants / Sales Organizations if requested in the form.

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:

product-

regulatory@syensqo.

com

terry.

mccoll@syensqo.com

Joydeep.

Nath@syensqo.com

danyse.

ryan@syensqo.com

EXPORT CONTROL GROUP ID


Transaction: ZNXLDAE_CTRL_GROUP

Export Control Group ID needs to be updated for all manufactured goods with material group 0450.

First look for materials with same prodcom in MARA table and copy that value to the newly created material.

If it is a newly created material, then follow the below rule.

E2, E3, E4, E5, E6 –  EA01

Mostly Everything in Division E7 – DU03

If any other division, confirm with Danyse Ryan the correct value.

Update DG Indicator Follow Up File

The newly created materials should be added in the below file at the first row, as it is sorted in descending order.

DG Indicator Follow-up


Creation of ZMAT - Composite Materials (Division F4/LR)

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

SP Horizontal nav group
color#B3D4FF
SP Horizontal nav item
anchor1821452685
nameBasic data 1

Basic data 1

Section
Column
width50%
Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Check the request form

Material Group0450
DivisionProcess Materials – F4 or LR
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Check the request form

(no ratio, enter weight)

Net Weight

Check the request form

(no ratio, enter weight)

UoM for WeightAlways KG
Matl Grp Pack.Matls (Packaging Group)

Always 0005

Go to Additional Data - Descriptions


Column
width50%

SP Horizontal nav item
anchor1756999657
nameDescriptions

Descriptions

Section
Column
width50%
Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab
Column
width50%

SP Horizontal nav item
anchor2107646342
nameUnits of measure

Units of measure

Section
Column
width50%
Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the request form

Return to Main Data
Column
width50%

SP Horizontal nav item
anchor905319854
nameBasic Data 2

Basic data 2

Section
Column
width50%
Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view
Column
width50%

SP Horizontal nav item
anchor1612788109
nameClassification - Batch

Classification - Batch

Section
Column
width50%
Main activitiesKey points
Select "Batch" type of Classification
Class

016 – Composite Materials

Go to Sales: sales org. 1 view
Column
width50%

SP Horizontal nav item
anchor36358913
nameSales: sales org. 1

Sales: sales org. 1

Section
Column
width50%
Column
width50%

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Column
width50%

SP Horizontal nav item
anchor36358914
nameSales: sales org. 2

Sales: sales org. 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Matl. statistics group1

Account assignment group

Composite materials – T

Item category group

ZMAN

Go to Sales: general/plant view




Column
width50%

SP Horizontal nav item
anchor420926130
nameSales: general/plant

Sales: general/plant

Section
Column
width50%
Column
width50%

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Bulk - empty

Availability check

Plants of Co.Cd. 7734 – T3
Plant 8789  Z6

Availability check field available in Sales: general/plant and MRP 3 views

Batch management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Transportation Group

0001 for Composite Materials

Loading Group

0001 for Composite Materials

Profit Center

Check the request form

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Column
width50%

SP Horizontal nav item
anchor107844132
nameForeign trade export

Foreign trade export

Section
Column
width50%
Column
width50%

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), extension has to be added in the linked file

Contact htsclassification@solvayhtsclassification@syensqo.com for missing control code or raise a request in the below catalog in service one

Request for HTS code SCO
Control codeIf material has to be extend to Brazil plants, Control Code should be provided before, otherwise SAP will not be able to save material code.

Country of origin

Check the request form

Enter Mat. CFOP category

Field is mandatory for Brazil plants only

Always 0

Go to Purchasing view




Column
width50%

SP Horizontal nav item
anchor2003975778
namePurchasing

Purchasing

Section
Column
width50%
Column
width50%
Variable order unitAlways 1

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Purchasing value key

0001

GR processing timeDefault value at the time of material creation – 2
Go to MRP 1 view



Column
width50%

SP Horizontal nav item
anchor73631900
nameMRP 1

MRP 1

Section
Column
width50%
Column
width50%
Main activitiesKey points
MRP groupDefault value – Z010

MRP Type

Default value – P3


Planning time fenceDefault value – 120
MRP Controller

Default value – IBL
Brazil Plants 8789 - CMT  - Descripton FG-DRP-CM-TS

Lot sizeDefault value – EX
Minimum Lot SizeDefault value – 1
Go to MRP 2 view
Column
width50%

SP Horizontal nav item
anchor73631901
nameMRP 2

MRP 2

Section
Column
width50%
Column
width50%

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

Planned Delivery TimeDefault value – 120
GR Processing TimeDefault value – 2
SchedMargin keyDefault value – 000

Go to MRP 3 view


Column
width50%

SP Horizontal nav item
anchor73631902
nameMRP 3

MRP 3

Section
Column
width50%
Column
width50%
Main activitiesKey points
Strategy group

Default value – ZM

Total replenishment lead timeDefault value – 120
Go to MRP 4 view


Column
width50%



SP Horizontal nav item
anchor73631903
nameMRP 4

MRP 4

Section
Column
width50%
Column
width50%
Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Plant data / storage 1 view


Column
width50%

SP Horizontal nav item
anchor1065596198
namePlant data / storage 1

Plant data / storage 1

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Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


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Plant data / storage 2

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Main activitiesKey points
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Label data view


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Label Data

Section
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Main activities

No data has to be maintained in Label view for Composite Materials, however the view has to be created



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Completing the material

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Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:


Creation of ZUNB - Stocked and Non-valuated Material

Use MM01 transaction to create material

These are request to create a non valuated version of an existing  ZMAT item. For example, where the business has sold the inventory to a customer but the material remains at a Solvay site and require shipment  from our plants under a new code.

Example 2033702 CYTOP 340 COVESTRO 330KG 727LB CYL UN correspondent ZMAT code 143561 CYTOP 340 330KG 727LB CYL UN.

Requests can be accepted only from Product Managers that corresponds to the Division from the ZMAT.

Mandatory information to be provided with the ticket:

  • ZMAT#
  • Description should include key information from original ZMAT such as:
    • Net Weight
    • Packaging type
    • Some indicator if is specifically owner by one customer
    • Suggestion:  ZMAT name for initials + Customer (owner of the inventory if necessary/useful). 
    • Mandatory: unique from the ZMAT code
Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Same as ZMAT
  • Storage location: Mandatory, same as ZMAT, when we have only one SLOC, is mandatory to extend it
  • Sales Organization and Distribution Channel same as ZMAT

Basic data 1 is the same set up for ZMAT

Basic data text – ZPRC description (used for shipping and paper work) ZPRC# is mandatory

AUOM is the same ZMAT

Descriptions same

Basic data 2

  • Basic material = ZPRC#
  • Environmental – flagged
  • DG indicator check the original ZMAT that originated this ZUNB

Classification – 014

Sales 1 view – same as ZMAT

Sales 2 view – same as ZMAT

Sales general plant– same as ZMAT

  • Profit center is not mandatory 

Foreign trade export

  • Country of origin

Purchasing

  • Purchasing group is not mandatory
  • Plant-sp.matl status should be blank
  • GR processing time = 0

Foreign trade import

  • Country of origin
  • GTS team to be contacted - we cannot copy this information from ZMAT

Plant data/stor. 1

  • Copy from the ZMAT

Plant data/stor. 2

  • Just open the view

Label data

  • Copy from the ZMAT


Creation of ZMAT - Raw Material

Raw Material setup can be performed only once MOC-ID and ZPRC available.
In all cases when MOC-ID is missing Lindsay Schramm and HazCom team should be contacted to clarify whether raw material code can be set up without this information.

Important! Verify the question "Is it a raw material or re-sale?" in the Data Operations checklist:

  • 0451 should be used for Raw materials (production raw materials) or re-sale when relabeling is happening at Solvay location.
    • MOC required
    • ZPRC required – PRCO 900XX
  • 0450 when supplier relabels the raw material at their own location. Solvay SDS and label will be send to supplier and attached to the material.
    • MOC required (all the regulatory information on the supplier)
    • Manual PRODCOM (Real SUB E 500XX) without link with logistics).
    • Should be linked to the proper business unit

Accessing MOC Gensuite Portal

ZPRC and PRCO can be found validating MOC in Gensuite Portal.

User: data.manage@solvay.com
Password: Solvay123

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  • Check if the site is marked as General, Technology Solutions.
  • In order to see the MOC, access Applications.
  • Click on MOC Manager.

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  • Change the process to Raw Material Change Process.
  • Unmark the Assigned to.
  • Change the status to All.

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  • Add the MOC# in the search field.
  • Click on the Request ID Type to access the documents for the MOC.

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Important documents and information to be observed in the MOC:
Screening Questions

  • Go to Screening questions.
  • Manage requests.
  • Print request.

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  • Print preview.

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  • The plant to which the raw material will be created.
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).

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  • The approval from hazcom team.

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  • The ZPRC name and number.

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Attachments
In this section you will find the additional documents to be used in the raw material creation.

  • Go to Attachments.
  • Save the SDS (Safety Data Sheet).
  • Save the Checklist.

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Creation of Material

Use MM01 transaction to create material

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

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Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Quality Management
  • Label Data (General data view)

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

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Main activitiesKey pointsIndustry SectorAlways choose "C Chemical industry"Material TypeZMAT /Finished pdt & RM & SFCopy from… MaterialOption to copy data from an existing material can be useful in some casesHit Enter

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Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Label Data (General data view)

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

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Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location
  • Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • Warehouse: only for specific plants listed above
Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location
  • Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • If extending the material to a second plant then it is also necessary to extend it to the intercompany sales org.
  • For example, If the first plant is 8371 and the material is extended to second plant 8806, the material needs to be extended to US23/9O, the intercompany sales org.

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  • Warehouse: only for specific plants listed above
Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

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Basic data 1

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Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Should match ZPRC record provided by HazCom Team. Preferably the chemical designation (and not a formula/Brand name) followed by the Net weight and the type of packaging associated with the material.
i.e.: CARBON DIOXID 99% 25KG CYL (chemical description + concentration + net weight + packaging type). Should be always in uppercase

Base Unit of Measure

Always KG

Material Group0451
Old Material Number

Not used

DivisionAlways KV
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Proportion of Gross weight to Net weight (Net = 1)

e.g. 25 KG Gross and 20 KG Net => 1.25 Gross and 1 Net in SAP

Bulk – Always 1

Net Weight

Always 1

UoM for WeightAlways KG
Matl Grp Pack.Matls (Packaging Group)

0005 - for packed materials

0001 - for Bulk

Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

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Basic data text

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Basic data text 

Enter Basic data text – enter Material Long description, if no long description is provided, than the main description should be added 

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab




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Descriptions

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Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of Measure tab
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Units of measure

Section
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Main activitiesKey points

Enter Alternate Units of Measure conversions

Fixed conversion 11023 LB <-> 5000 KG

Enter conversion of Stock keeping UoM to Base UoMCheck the request form
Enter quantity of Stock keeping UoM in Pallet

Check the request form

Use fields for Lower-level Unit entry to indicate number of packages in Pallet at the very end of the line
NOTE! Do not enter a PAL UOM for Totes (IBC) or when not provided (special cases for Cylinders and Big Bag as sometimes they do not require pallet)

Enter any additional conversion if requestedCheck the request form
Return to Main Data
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Basic data 2

Section
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Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the MOCform (Provided by Requester or Hazcom team)
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory
Go to Classification view
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Classification - Batch

Section
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Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Press Next screen button to move to next selected view
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Sales: sales org. 1

Section
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Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


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Sales: sales org. 2

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Main activities

Key points

Material statistics group

Always 1

Account assignment group

Check the request form, if not provided populate with F

Item category group

Always ZMAN 

Save the extension




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Sales: general/plant

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Main activities

Key points

Material freight group

Check the form

Added for Packed materials for for US, CA and BR plants

Bulk - empty

Material TypeFr. Group
Haz Class 9 and non corrosive chemicals10058

Haz Class 8

PG III

10054

Haz Class 8

PG II

10055

Material Hazardous class can be found in RM SDS sheet under  section 14th in attached documentation for MOC-ID provided by requester

Availability check

Raw materials and packaging – 02

Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Transportation Group

Should be checked in Sinequa for SDS sheet. Using sections 9 and 14 correct Transportation group can be determined

In Sinequa RM SDS can be found using ID underlined below

Loading Group

Bulk – 0002
Else – 0001

Profit Center

List of profit centers can be found in following Google drive linkPurchasing groups and Profit Centers

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



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Foreign trade export

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Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), extension has to be added in the linked file

Contact htsclassification@solvayhtsclassification@syensqo.com for missing control code or raise a request in the below catalog in service one

Request for HTS code SCO
Control code

Entered for Brazil plants

(If not provided, use dummy code 9999999999)

Country of origin

Check the request form

Mat. CFOP category

Entered for Brazil (8789) plants only

Always 0

Go to Purchasing view




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Purchasing

Section
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Column
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Main activitiesKey points

Purchasing Group

List of purchasing groups can be found in following Google drive linkPurchasing groups and Profit Centers (Column G)

Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Info

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Purchasing value key

Packed ZMAT – 0001
Bulk ZMAT – 0005 (incl. flexitank)

GR processing time

Default value at the time of material creation – 2
Default value for Plant 86050

Plant data administrators will change the field value if necessary

Go to Foreign trade import viewValues will be copied from Foreign trade export view
Go to Plant data / storage 1 view
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Plant data / stor. 1

Section
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Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

If provided as "Indefinite", add 5475 days

Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view

Go to Label data
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Label DataQuality Management

Section
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Main activitiesKey points
Primary Packaging Unit (PPU)

Inspection interval

Copy from the material form

  • If not provided add the same amount of days as shelf life
  • Should be equal to or less than the total shelf, if bigger contact the requester
QM proc. activeAlways flagged 
QM Control KeyEuropean plants - default REACH
Other plants - default 0000
Go to Label view
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Label Data

Section
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Main activitiesKey points

Primary Packaging Unit (PPU)

Copy from the form

Note

For BULK use KG

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Labeling Specification

Select the primary packaging unit of measurement

Note

For BULK use KG

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Labeling Specification

Select the primary packaging unit of measurement

Press in Configuration

  • Label category - default Z_RAW
  • Gen. Var. - default GLM_RAW_01
  • Copies depend on packaging type
DR, BX, CY, JRC, PL, BULK, BAGZ_RAWRaw material label
GLM_RAW_011
TE, BBZ_RAWRaw material label
GLM_RAW_012

Validity areas

Add validity areas



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Completing the material

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When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

Update July 2025:


Important! 
Link to file - TS MM Support Organization

It is not required to inform all the stakeholders given in the '

Material number with MOC ID and ZPRC# should be sent to responsible parties from plant to complete missing views for RM (MRP, QM, Acct, Costing).
Applicable for material creation and plant extension.
Link to file - 

TS MM Support Organization

. Also include  include costing team sbs_riga_rtr_costing@solvay.com

'. This task is now done by purchasing representatives.


Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, QM, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • ZPRC (number)
  • Documentation from MOC

Kind regards,


Creation of ZVER -

Packaging

Accessing MOC Gensuite Portal

ZPRC and PRCO can be found validating MOC in Gensuite Portal.

User: data.manage@solvay.com
Password: Solvay123

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Once you access the MOC Portal, please:

  • Check if the site is marked as General, Technology Solutions.
  • In order to see the MOC, access Applications.
  • Click on MOC Manager.

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In this step:

  • Change the process to Packaging Change.
  • Remove the Assigned to.
  • Change the status to All.

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  • Add the MOC# in the search field.
  • Click on the Request ID Type to access the documents for the MOC.

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Important documents and information to be observed in the MOC.

Screening Questions
  • Go to Screening questions.
  • Manage requests.
  • Print request.

Packaging

















Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZVER /Packaging
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Image Added

Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Purchasing
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations

Image AddedImage Added

Main activitiesKey Points

Fill in Organizational Levels

  • Plant: Fill Plant as indicated in the request form
  • Storage location: Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • Warehouse: only for specific plants listed above

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  • Print preview.

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  • The plant to which the raw material will be created.
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).

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Creation of Material

Use MM01 transaction to create material

Main activitiesKey pointsIndustry SectorAlways choose "C Chemical industry"Material TypeZVER /PackagingCopy from… MaterialOption to copy data from an existing material can be useful in some casesHit Enter

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Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Purchasing
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Info
titleTip!
Use Default Setting button to save your selections for future creations
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Basic data 1

Section
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Main activitiesKey
Points

Fill in Organizational Levels

points
Material Description

Check

Plant: Fill Plant as indicated in

the request form

  • Storage location: Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • Warehouse: only for specific plants listed above
  • for "SHORT DESCRIPTION"

    Note

    The description should be always in Upper

    Hit Enter
    Info
    titleTip!
    Use Default Setting button to save your selections for future creations

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    Basic data 1

    Section
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    Main activitiesKey points
    Material Description

    Check the request form for "SHORT DESCRIPTION"

    Note

    The description should be always in Upper case
    40 Characters max.

    ZVER description must follow Packaging rules table which can be found here - Packaging Instructions

    [Packaging name + dimensions + capacity + specific characteristics (if exists)]

    Base Unit of Measure

    Always PC (Pieces)

    Material GroupShould be checked by type of packaging in Packaging Instructions table
    DivisionAlways WD
    General Item Category GroupAlways VERP
    UoM for WeightAlways KG
    Go to Descriptions tab

    Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

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    Descriptions

    Section
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    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Request form should be checked for descriptions in other languages e.g.

    ZH – Chinese might be indicated in original language

    Go to Units of Measure tab
    Column
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    Units of measure

    Section
    Column
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    Main activitiesKey points

    Enter Alternate Units of Measure conversions

    Request the PC to KG conversion (mandatory)

    Return to Main Data
    Column
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    SP Horizontal nav item
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    Basic data 2

    Section
    Column
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    Main activitiesKey points
    Go to Basic data 2 view
    Basic material (related ZPRC Code)

    Always 90029754 - generic ZPRC number for all ZVER materials

    Press Next screen button to move to next selected view
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    SP Horizontal nav item
    anchor36358913
    nameSales: sales org. 1

    Sales: sales org. 1

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    X-distr.chain status

    Status 63 is to be set at the moment of material creation to allow use of material in operations

    Valid from date for X-distr.chain status

    DD.MM.YYYY

    Tax classification

    System will automatically determine which Countries' tax lines should be added

    Always 1 for all countries unless otherwise indicated by Finance or Tax department

    Go to Sales: sales org. 2 view


    Column
    width50%

    SP Horizontal nav item
    anchor36358914
    nameSales: sales org. 2

    Sales: sales org. 2

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    Account assignment group

    Check the packaging type:
    F - Pallet (Consumable)
    I - Drum, pail, Tote (IBC), Bag, Box

    Item category group

    Always VERP

    Note! Check if the packaging has the weight conversion in the Alternatives units of measure, if is not add the default 1PC ↔ 1 KG

    Save the extension




    Column
    width50%

    SP Horizontal nav item
    anchor420926130
    nameSales: general/plant

    Sales: general/plant

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    Availability check

    Raw materials and packaging – 02

    Transportation Group

    Always 0001

    Loading Group

    Always 0001

    Packaging Mat typeEntered only for Pallets 0001

    Profit Center

    List of profit centers can be found in the following linkTo be filled according to the template information

    Profit center field available in Sales: general/plant and Plant data / storage 2 views

    Go to Purchasing view



    Column
    width50%

    SP Horizontal nav item
    anchor2003975778
    namePurchasing

    Purchasing

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Purchasing Group

    List of purchasing groups can be found in following ZVER Purchasing Groups

    Plant-specific material status

    Status Z1 is to be used at the time of material creation/extension

    Info

    Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

    Automatic Purchase Order indicatorAlways checked
    Purchasing value key

    Always 0001

    GR processing time

    Default value at the time of material creation – 2

    Plant data administrators will change the field value if necessary

    Go to Plant data / storage 1 view
    Column
    width50%

    SP Horizontal nav item
    anchor1958699831
    namePlant data / stor. 1

    Plant data / stor. 1

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    CC phys. inv. ind. (Physical inventory indicator for cycle counting)

    Default value at the time of material creation – B

    Go to Plant data / storage 2 view

    Nothing should be entered as Profit center data are being copied from Sales: general/plant view

    Column
    width50%

    SP Horizontal nav item
    anchor399011840
    nameCompleting the material

    Completing the material

    Section
    Column
    width50%
    Column
    width100%
    Main activitiesKey points

    When all data has been entered, save the material by pressing  button and exit material creation

    Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

    Perform material extension to other Plants / Sales Organizations if requested in the form

    Check the form

    Important! Material number with MOC ID and ZPRC# should be sent to responsible parties from plant to complete missing views for RM (MRP, QM, Acct, Costing).
    Applicable for material creation and plant extension.
    Link to file - TS MM Support Organization. Also include  include costing team sbs_riga_rtr_costing@solvay.com

    Template

    Dear (Requester's name),

    Please be informed that the material (number) (description) has been (created/extended) for plant (number).

    Dears,

    Could you please complete necessary views for material set up (MRP, QM, Acct, Costing)?

    • Material (number) (description)
    • MOC (number)
    • Documentation from MOC

    Kind regards,




    Creation of ZERS - Industrial Supplies

    Use MM01 transaction to create material

    Main activitiesKey points
    Industry SectorAlways choose "C Chemical industry"
    Material TypeZERS / Industrial Suuplies
    Copy from… MaterialOption to copy data from an existing material can be useful in some cases
    Hit Enter

    Main activities

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Plant data views 
      • Purchasing
      • MRP 1
      • MRP 2
      • MRP 3
      • MRP 4
      • General Plant Data / Storage 1
      • General Plant Data / Storage 2
      • Accounting 1
      • Accounting 2
    Hit Enter
    Info
    titleTip!
    Use Default Setting button to save your selections for future creations

    Main activitiesKey Points
    Fill in Organizational Levels
    • Plant: Fill Plant as indicated in the request form
    • Storage location:

    8359, 8371 – STRM;
    8373 – STRS;
    8356 – MTTO;
    8486 – TECH

    Hit Enter
    Info
    titleTip!
    Use Default Setting button to save your selections for future creations

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Check the request form for "SHORT DESCRIPTION" (check the ZERS form for the nomenclature's rules)

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Check the request form

    The base UOM should be the smallest unit possible. For example, if the material is requested by case, the base UOM should be each and the alternate UOM should be case

    Material GroupCheck the request form
    DivisionAlways WA
    Go to Basic Data Text tab by pressing Basic Data Text button

    Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

    Column
    width50%

    SP Horizontal nav item
    anchor282218065
    nameBasic data text

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Basic data text 

    Check the request form

    Use  button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Go to Descriptions tab
    Column
    width50%

    SP Horizontal nav item
    anchor1756999657
    nameDescriptions

    Descriptions

    Section
    Column
    width50%
    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to Units of Measure tab
    Column
    width50%

    SP Horizontal nav item
    anchor2107646342
    nameUnits of measure

    Units of measure

    Section
    Column
    width50%
    Main activitiesKey points

    Enter Alternate Units of Measure conversions

    Check the form

    If the base UOM is different from the Ordering UOM, there should be an Alternate Unit of Measure mentioned in the ZERS form. Additional conversions can be entered if requested

    Return to Main Data
    Column
    width50%

    Purchasing

    NAM - $05

    LAM - $06

    SP Horizontal nav item
    anchor905319854
    nameBasic Data 2

    Basic data 2

    Section
    Column
    width50%
    Main activitiesKey points
    Go to Basic data 2 view
    Dangerous Goods indicator profile

    Depending on the material group the code “ZHS” is added for NAM requests please see list below, for LAM leave it blank

    0088
    0126
    0149
    0164
    0190
    0330
    0474
    0097
    0127
    0151
    0165
    0193
    0335
    0102
    0128
    0153
    0179
    0194
    0338
    0103
    0131
    0156
    0180
    0195
    0340
    0105
    0132
    0157
    0181
    0315
    0452
    0110
    0133
    0158
    0183
    0317
    0453
    0116
    0134
    0159
    0184
    0321
    0458
    0118
    0138
    0160
    0186
    0325
    0459
    0120
    0139
    0161
    0187
    0327
    0470
    0125
    0141
    0162
    0188
    0328
    0473

    Go to Purchasing view
    Column
    width50%

    Image Removed

    SP Horizontal nav item
    namePurchasing
    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Purchasing Group

    Automatic Purchase Order indicatorAlways checked
    Purchasing value key

    Always 0004

    GR processing time

    Default value at the moment of material creation – 1

    Plant data administrators will change the field value if necessary


    0125
    0141
    0162
    0188
    0328
    0473

    Go to Purchasing view
    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor2003975778
    namePurchasing

    Purchasing

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Purchasing Group

    NAM - $05

    LAM - $06


    Automatic Purchase Order indicatorAlways checked
    Purchasing value key

    Always 0004

    GR processing time

    Default value at the moment of material creation – 1

    Plant data administrators will change the field value if necessary

    Critical partCheck if material is marked as critical in the form
    Go to MRP 1 view
    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor73631900
    nameMRP 1

    MRP 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    MRP Type

    Check the request form

    Reorder PointCheck the request form
    MRP Controller

    Check the request form

    Lot SizeCheck the request form
    Maximum stock levelCheck the request form
    Rounding valueDefault value is 1, leave blank if blank in request form
    Go to MRP 2 view
    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor73631901
    nameMRP 2

    MRP 2

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    Production storage locationCheck the request form
    Storage location for External ProcurementCheck the request form

    Planned Delivery Time

    Check the request form

    Scheduling Margin key

    Always 000

    Safety Stock

    Check the request form

    Optional info

    Go to MRP 3 view


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor73631902
    nameMRP 3

    MRP 3

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Availability check

    Check the request form

    If Stocked – 02
    If Not Stocked - KP

    Go to MRP 4 view


    Column
    width50%

    Image Added



    SP Horizontal nav item
    anchor73631903
    nameMRP 4

    MRP 4

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    No info is entered in MRP 4 tab, nonetheless, the view has to be activated to ensure correct operation of the system


    Go to Plant data / storage 1 view


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor1958699831
    namePlant data / stor. 1

    Plant data / stor. 1

    Section
    Column
    width50%
    Column
    width50%

    Main activities

    Key points

    Storage BinCheck the request form
    If nothing provided always enter NEW ITEM, the plant will later fill the actual bin reference

    CC phys. inv. ind. (Physical inventory indicator for cycle counting)

     Check the request form

    Go to Plant data / storage 2 view


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor1958699830
    namePlant data / stor. 2

    Plant data / stor. 2

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Profit Center

    Check the request form

    Go to Accounting 1 view


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor1264798086
    nameAccounting 1

    Accounting 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Valuation ClassDefault value – Z120
    Price ControlDefault value pre-populated - V
    Price UnitDefault value – 1000
    Moving price

    Check the request form
    Standard price x 1000

    Note! This a sensitive field, if the information populated is incorrect only few Controllers has access to change it

    Go to Accounting 2 view


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor1264798087
    nameAccounting 2

    Accounting 2

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    No data has to be maintained in Accounting 2 view at the time of material creation, however the view has to be created
    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor399011840
    nameCompleting the material

    Completing the material

    Section
    Column
    width50%
    Column
    width100%
    Main activitiesKey points

    When all data has been entered, save the material by pressing Image Added button and exit material creation

    Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

    Image Added

    Create a request to PSL to create PIR/Source List


     Creation of ZBOM- Phantom

    This process describes how to create a phantom item.  Phantom items are used to represent a multiple of inputs (RM’s or FG) in a bill of material (BOM).  The phantom item acts as a placeholder for the multiple versions of PA RM items sourced from different suppliers and countries on the BOM.  The phantom item is never produced, shipped or stored, it only is used in the BOM as a representative for various items used in production.  The phantom item creates tremendous flexibility to the planner and avoids the need to create multiple BOM’s when planning to produce PA finished goods.  

    Request to be accepted from product managers.

    A phantom item can be created from a similar item for example:  Item 172698  - PA PHANTOM UV-1164 is based on existing CYASORB UV-1164 Items and this phantom item is linked to the same ZPRC 

    Phantom items will be extended to manufacturing plants, for PA plants are generally (but could include other plant locations):

    • 8359 - 7008 Willow Island
    • 8474 - 7794 / 2Masters Nijverdal
    • 8558 - 7008 / Toll Compaction Belpre
    • 8559 - 7008 / Toll Compaction Neptune
    • 8994 - 7008 / Toll Compact Washington

    For request for new Phantom items

    Requirements:  Similar item to copy the item setup from along with a ZPRC to link the Phantom item with and plants to extend the material to.  

    Required information: 

    1. Item code phantom should be copied from along with valid ZPRC example “150562 - CYASORB UV-1164 25KG FBR DR COO US”
    2. Naming convention “Phantom XXXX” where XXX stands for the product name, “ PA PHANTOM UV-1164”
    3. Plant(s) to extend material to


    Create the material through MM01 transaction.

    Enter Industry Sector and Material type:

    Main activitiesKey points

    Enter Industry Sector

    Always choose “Chemical Industry”

    Enter Material TypeAlways ZBOM for Phantom assemblies
    Copy from… Material 172698
    Info

    Option to copy data from an existing material can be useful in some cases

    Image Added

    Select views to be created:

    • Basic Data 1
    • Basic Data 2
    • Classification
    • Sales general/plant
    • Export/ Import views
    • Purchasing

    Image Added

    Fill in Organizational Levels.

    • Plant: copy from the template


    Warning

    Sales Organization and Distribution Channel should not be filled

    Image Added



    MRP 1

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Critical partCheck if material is marked as critical in the form
    Go to MRP 1 view
    Column
    width50%

    Image Removed

    SP Horizontal nav item
    nameMRP 1
    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    MRP Type

    Check the request form

    Reorder PointCheck the request form
    MRP Controller

    Check the request form

    Lot SizeCheck the request form
    Maximum stock levelCheck the request form
    Rounding valueDefault value is 1, leave blank if blank in request form
    Go to MRP 2 view
    Column
    width50%

    Image Removed

    SP Horizontal nav item
    nameMRP 2

    MRP 2

    50%
    Section
    Column
    width
    Image Removed
    Column
    width50%
    Main activitiesKey points
    Production storage location
    Material Description

    Check the request form

    Storage location for External ProcurementCheck the request form

    Planned Delivery Time

    Check the request form

    Scheduling Margin key

    Always 000

    Safety Stock

    Check the request form

    Optional info

    Go to MRP 3 view

    Column
    width50%

    for "SHORT DESCRIPTION"
    It should always start with PHANTOM XXXX

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    KG

    Material GroupDefault 0450
    DivisionCopy from the reference item
    Gross Weight

    Default 1

    Net Weight

    Default 1

    Weight UnitDefault KG
    Go to Basic Data Text tab


    Image Added



    SP Horizontal nav item
    anchor282218065
    nameMRP 3Basic data text

    Basic data text

    Section

    MRP 3

    50%
    Section
    Column
    width

    MRP 4

    Section
    Column
    width50%
    Main activitiesKey points
    Availability check

    Check the request form

    If Stocked – 02
    If Not Stocked - KP

    Go to MRP 4 view
    Column
    width50%

    Image Removed

    SP Horizontal nav item
    nameMRP 4
    Basic data text 

    Material long description (copy from the form).

    Use Image Addedbutton to add languages. Copy English text to all other languages:

    Image Added

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Note

    If the long description is not provided copy the short description

    Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

    No info is entered in MRP 4 tab, nonetheless, the view has to be activated to ensure correct operation of the system

    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Go to Plant data / storage 1 view
    Column
    width50%

    Image RemovedImage Added

    SP Horizontal nav item
    anchor1756999657
    namePlant data / stor. 1Descriptions

    Descriptions

    Section

    Plant data / stor. 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Storage BinCheck the request form
    If nothing provided always enter NEW ITEM, the plant will later fill the actual bin reference

    CC phys. inv. ind. (Physical inventory indicator for cycle counting)

     Check the request form

    Go to Plant data / storage 2 view

    Column
    width50%

    Image Removed

    SP Horizontal nav item
    namePlant data / stor. 2

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to MRP 1 view Tabs in Additional Data can be filled in any sequence.

    Plant data / stor. 2

    Section
    Go to Accounting 1 view
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Profit Center

    Check the request form

    Column
    width50%

    Image RemovedImage Added



    SP Horizontal nav item
    anchor73631900
    nameAccounting 1Units of Measure

    Units of MeasureAccounting 1

    Section
    Go to Accounting 2 view
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Valuation ClassDefault value – Z120
    Price ControlDefault value pre-populated - V
    Price UnitDefault value – 1000
    Moving price

    Check the request form
    Standard price x 1000

    Note! This a sensitive field, if the information populated is incorrect only few Controllers has access to change it

    Add UOM conversions from LB to KG



    Image Added

    SP Horizontal nav item
    anchor905319854
    nameBasic Data 2

    Basic Data 2

    Section
    Image Removed
    Column
    width50%

    Basic material = Link to ZPRC provided

    DG -ZIP

    Flag Environmentally Relevant



    Image Added



    SP Horizontal nav item
    anchor619642874
    nameAccounting 2Classification

    Accounting 2Classification

    Section
    Column
    width50%
    No data has to be maintained in Accounting 2 view at the time of material creation, however the view has to be created
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Classification = 014 - Technology Solutions



    Image Added



    SP Horizontal nav item
    anchor73631903
    nameSales General Plant

    Sales General Plant, Export/ import Views and Purchasing View

    Section
    Image Removed
    Column
    width50%

    Copy the fields from reference item for Sales general Plant, Export/ Import Views and Purchasing view




    Image Added

    Image Added

    Image Added



    SP Horizontal nav item
    anchor73631904
    nameCompleting the materialMaterial

    Completing the materialMaterial

    Section
    Create a request to PSL to create PIR/Source List


    Column
    width50%
      • Local views (MRP, QM, Accounting and Finance to be created by Local View Owners)
      • QM and Finance views can be created by local view owner

    Inform the requestor when the material is created with the material code and the description.

    Column
    width100%
    Main activitiesKey points

    When all data has been entered, save the material by pressing Image Removed button and exit material creation

    Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

    Image Removed

    Creation of ZPRC - Commercial Product

    It is in Data Management scope to create ZPRC records for Raw Materials when requested comes from HazCom Team. When ZPRC record is completed in SAP WP1WP2, systems are being synchronized overnight and PRCO code appears on HazCom side.
    To complete this request material chemical name should be verified and provided by HazCom Team.

    Warning

    ZPRC record creation for Finished Goods needs needs to be performed by Danyse Ryan/Jane Sims.

    Use MM01 transaction to create material

    Main activitiesKey points
    Industry SectorAlways choose "C Chemical industry"
    Material TypeZPRC / Commercial Product
    Copy from… MaterialOption to copy data from an existing material can be useful in some cases
    Hit Enter
    Info
    titleTip!
    Use Default Setting button to save your selections for future creations

    Main activities

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Classification (General data)
    • Label Data (General data view)
    Hit Enter
    Info
    titleTip!
    Use Default Setting button to save your selections for future creations

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Material chemical name provided by HazCom + / GENERIC

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Always KG

    Material GroupAlways 0451
    Go to Basic Data Text tab

    Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

    Note

    Maintained in standard languages when description does not fit in short text field.

    Column
    width50%

    SP Horizontal nav item
    anchor282218065
    nameBasic data text

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Basic data text 
    Note

    Maintained in standard languages when description does not fit in short text field.

    Use  button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Go to Descriptions tab



    SP Horizontal nav item
    anchor1756999657
    nameDescriptions

    Descriptions

    Section
    Column
    width50%
    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Return to Main Data
    Column
    width50%



    SP Horizontal nav item
    anchor676694668
    nameClassification - Material class

    Classification - Material class

    Section
    Column
    width50%
    Main activitiesKey points
    Go to Classification view
    Select "Material class" type of Classification
    Enter Class

    Default LIP0020148

    Go to Label Data viewNo data maintained
    Column
    width50%

    SP Horizontal nav item
    anchor399011840
    nameCompleting the material

    Completing the material

    Section
    Column
    width50%
    Column
    width100%
    Main activitiesKey points

    When all data has been entered, save the material by pressing  button and exit material creation

    Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:




    Material Extension

    Following MOC procedure plants are obligated to review existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Raw Material and Packaging plant extension, this information should be provided by requester any time material should be created for a new plant.

    HazCom Team should be involved in Raw Material activation process due to their responsibility to verify MSDS (ZPRC) code validity and correctness. They will also verify whether existing MOC ID can still be used.

    Note!Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).

    Note! For Raw Materials and Packaging Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan /Jane Sims for raw material extension to Sales to Sales Organization and Distribution Channel.

    Note! The Industrial Materials (ZERS) can be extended from one plant to another, however there might be cases when the specifications for a plant differs from the other. In such cases when the extension is requested, always contact all plants (Buyers) to confirm if indeed they are the same material with the same specifications.

    Main activitiesTips/Best practices
    Enter transaction MM01

    Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)

    T-code can be entered directly in Command field. T-code can be saved in Favorites


    Select Material, Industry Sector, Material Type

    Material is the material number that needs to be extended

    Industry Sector always C Chemical Industry

    Material Type the same as the material that is being extended

    Copy from… option can be used, preferably to copy from an existing view of the same material

    Select the necessary views for the extension

    For sales org extension select sales organization views for all applicable material types

    Sales Organization views:

    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2


    For plant extension select plant views according to the specific material type

    To determine which plant view needs to be opened, please see material creation section for each matrial type

    Plant views:

    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
    • Warehouse level
      • Warehouse Management 1
      • Warehouse Management 2
    • Accounting 1
    • Accounting 2
    • Costing 1
    • Costing 2

    Select Organizational levelsTo determine which organizational levels need to be selected, please see material form and material creation section for each matrial type

    Save the changes performed




    Sales Control

    Check Sales Control indicator in request form. If Sales Control is required:


    • to mark a material for Sales Control globally, add status Z4 in field X-plant matl status in Basic Data 1 view

    • to mark a material for Sales Control locally, add status Z4 in field Plant-sp.matl status in Purchasing view (field is available also in MRP1, Quality Management and Costing views)


    Material Modifiation

    Material modification is allowed only if validated by all Plants using the material.
    Requests to change the fields listed below must not be performed – in this case a new material has to be created. The only exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system. The fields that must not be changed:

    • Base Unit of Measure
    • Net Weight

    Please see file to check whether you have to get an approval for a particular change, as well as the correlated fields.


    Manual Material Modification

    Main activitiesTips/Best practices
    Enter transaction MM02

    Full path: Logistics -> Materials Management -> Material master -> Material -> Change

    T-code can be entered directly in Command field. T-code can be saved in Favorites

    Select the view containing the field that needs modification
    Select the Organizational Level for which the modification is requested
    Make the requsted updateRepeat the modification for all Sales Areas or Plants if applicable
    Save the changes performed


    Mass Material Modification

    Material master mass modification is performed when a change of a value in the same field(s) for a list of materials needs to be carried out.

    Main activitiesTips/Best practices
    Enter transaction MM17

    Full path: Logistics -> Materials Management -> Material master -> Material

    T-code can be entered directly in Command field. T-code can be saved in Favorites
    You can exit transaction without saving changes at any time
    You can export data to a file from this transaction using Print option


    Select the Table(s) containing the field(s) that need to be modified


    Go to Fields tab

    Select the Field(s) that need to be modified

    Use search option to easily find the field to be changed. Use technical name of the field in search. You can find out technical name of the field pressing F1 when field is selected and pressing Technical Information button 

    Press Execute button 



    Limit selection as much as possible to perform the change only for the materials that need it

    Use additional options on the bottom of selection screen to amend selection options or add/remove selection fields if necessary 

    Press Execute button 


    Press Execute button 



    Enter new valueNew value(s) has to be entered in the designated space above list of materials
    It is possible to deselect records that do not require change
    Press 'Perform mass change' button to copy the value to selected materials
    Press 'Test changes' button to make system check the changes without saving them

    Check log of changes performed in Test modeGreen light indicates successful change
    Yellow light indicates a warning
    Red light indicates data change is not possible/allowed

    Save the changes performedCheck log of changes performed

    Mass change of data can be performed also by importing data from file or clipboardImage Removedby importing data from file or clipboard

    Image Added

    Delivery Unit Update

     The requests will be submitted by Anne Delure, Corine Lamiraud or Stacey Walker-Robertson. This request for Delivery Unit Update should be done only for Polymer Additives (Distribution Channel 9P). 

     Rounding profile needs to be set to BLANK for the material codes.

    Image Added


    DG Indicator Update

    • The requests are submitted by Tery Mccoll,  Yin Sin Pock, Louise Collett, Aleksandra Rubule + Joseph Haupt as Aleksandra's backup for limited time,  Jekaterina Juskiene Joydeep Nath, Julija Prilucka
    • Please follow the steps bellow when the DG indicator profile needs to be updated from ZIP to GPP, Z00 to GPP, GPP to Z00, ZIP to Z00

    Note! Even if you are updating from ZIP to Z00, confirm in Sinequa Portal (MSDS) if indeed the material is non-hazard.


    • To determine the ZPRC number go to MM03 transaction (Material display)
    • On Basic 2 view copy the Basic material number

    Go to Sinequa portal

    • Copy the Basic Material number in the search field 90072916 + "SDS"
    • Click on SDS - North America

    • Look for USA version → In English (Z8)

    • For Hazard material only, in section 14 (Transport information) - DOT check the amount of labels and if the material is marine pollutant 

    • For this example, the amount of labels are 2 (Label 9 and Marine pollutant) and based on the packaging type, the following information should be added in the label view.

    Go to MM02 transaction (Change material) in Basic Data 2 view:

    • Update the DG indicator profile to GPP (Hazard) or Z00 (non hazard) 

    • On Sales: general/plant view check if the Transportation Group corresponds to the packaging type + DG Indicator combination. If not, proceed with the update:

    • Go to Label view, add the transportation line for the hazard materials
    • Note! If the material is changing from GPP to Z00 remember to remove the transportation label


    DG Indicator Update - Request from HazCom Team

    Hazcom team will send two notifications of changes in SDS before publishing the latest version of SDS in Sinequa.

    Important! Before changing the information in the material master, contact Terry Mccoll (terry.mccoll@solvay.com) and Yin Sin Pock (yinsin.pock@solvay.com)  to confirm the DG information.


    • First notification NOTICE OF INTENDED TRANSPORT CHANGE - 90 days
      • No action is required from Riga Data Operations team at this point. If we receive a ticket with 90 days notification, add a note to the ticket that no action is required and close the request.

    • NOTICE OF INTENDED TRANSPORT CHANGE - 3 week notice
      • No action is required from Riga Data Operations team at this point. If we receive a ticket with 3 week notification, add a note to the ticket that no action is required and close the request.

    • NOTICE OF TRANSPORT CHANGE

      • At this point action from Data operations is required

    • What should be checked:
      • DG Indicator
      • Transportation group (according to the Label and Dangerous good Indicator)
      • Transportation label
        • Use the information to count the labels based on what is provided in the Freshdesk Ticket

    The 3 possible scenarios are:

    • Material changes from non-Hazard to Hazard
      • DG Indicator should be updated to GPP (Communicate with Terry McColl, Yin Sin Pock )
      • Transportation Group should be updated
      • Transportation Label added
    • Material changes from Hazard to Non-hazard
      • DG Indicator should be updated to Z00 (Communicate with Terry McColl, Yin Sin Pock )
      • Transportation Group should be updated
      • Transportation Label removed
    • Material changes from Hazard to Hazard (Amount of labels change)
      • DG Indicator should be already GPP (If not, communicate with Terry McColl, Yin Sin Pock )
      • Transportation Group should be already updated
      • Transportation Label updated



    Material Classification for plant 8373 - Aspen Interface

    A new material class (Z_DP_ASPEN_8373) has been created to support the Aspen Tech demand planning tool.  Only planners at Welland plant 8373 can request this change in the Classification view. 
    This new class should only be used for items at Welland,plant 8373.  If we decide to use this class for additional plants we will create new classes.

    Approved planners can be found here.


    Overview

    • Material class - Z_DP_ASPEN_8373

    • Three characteristics associated with this class:

    • When you are requested to add this new class to an item the requester will need to provide answers to each of these characteristic values:


    1.  ASPEN Class - A, B, or C value

    2.  DP_ADPEN_NO_PRODPLAN - X do not send or no value

    3.  DP_ASPEN_NO_REQUIREMENTS


    Assign the Classification to the Material

    • Enter the material number

    • Select the Classification view

    • Select the Material class 001

    • In the Assignments section add Z_DP_ASPEN_8373
    • In General tab assign the Characteristics as requested by the Planner


    Logistics Request to Update Classification

    We can accept requests from the logistics team to update the packaging code for the materials in the classification tab, follow the steps below:


    • In Classification - class type 001 add Z_MAT_CRIT and the packaging code provided in the request 
    • Once you update the material add the responsible Product Manager in the copy 


    Material Inactivation/Reactivation

    Material Inactivation

    Before inactivating material an approval should be received:

    • for finished goods approval from Product Manager by material division and distribution channel, check complete list on Appendix - List of Finished Product Managers
    • for raw materials and packaging approval from Purchasing Representative by region, check complete list on Appendix - List of Raw Material and Packaging Purchasing Representatives
    • for industrial supplies approval from Purchasing Representative by plant, check complete list on Appenidix - List of Industiral Supplies Purchasing Representatives
    • for ZPRC material group 0451 approval from HazCom
    Warning

    ZPRC material group 0450 inactivation needs to be performed by Danyse Ryan/Jane Sims after all the ZMATs are inactivated. Please request the inactivation to EDA via Service One (Appendix – Request to EDA


    Before inactivation material should be checked for open items under "Stock overview".

    Warning

    If you have a request to inactivate a CMC or Plant shipped sample, request the Product Manager to confirm if the material does not have any stock (Data Operations does not have the access to check it).

    If there are no open activities, Stock will show only "0". If any other values displayed, appropriate Product Manager should be contacted for Stock removal.

    Global 

    After Stock is cleared material can be inactivated.


    If material has to be inactivated for all plants and sales areas

    • Set X-plant matl status (Basic data 1 view) to Z0
    • Set X-distr.chain status (Sales: sales org. 1 view) to 61 and update the date to when the status was changed
    • Set Plant-sp.matl status (MRP1 view) to Z0 for each plant (field is available also in Purchasing, Quality Management and Costing views)
    • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
    • Change Description adding *OBS* before name in all languages
    • Activate Deletion Flag in MM06

    Local


    If material has to be inactivated for specific sales areas

    • Set DChain-spec. status (Sales: sales org. 1 view) to 61 to block material for one particular Sales Area and update the date to when the status was changed

    If material has to be inactivated for specific plants 

    • Set Plant-sp.matl status (MRP1 view) to Z0 for each plant that has to be blocked (field is available also in Purchasing, Quality Management and Costing views)
    • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
    • Activate Deletion Flag in MM06 for the requested plant


    Material Reactivation

    Before reactivating material an approval should be received:

    • for finished goods approval from Product Manager by material division and distribution channel, check complete list on Appendix - List of Finished Product Managers
    • for raw materials and packaging approval from Purchasing Representative by region, check complete list on Appendix - List of Raw Material and Packaging Purchasing Representatives
    • for industrial supplies approval from Purchasing Representative by plant, check complete list on Appenidix - List of Industiral Supplies Purchasing Representatives
    • for ZPRC material group 0451 approval from HazCom


    Global 

    If the material has to be reactivated for all plants and sales areas 

    • Remove X-plant matl status (Basic data 1 view) - Z0
    • Update X-distr.chain status (Sales: sales org. 1 view) - 63 and update the date to when the status was changed
    • Remove Plant-sp.matl status (MRP1 view) - Z0 for each plant (field is available also in Purchasing, Quality Management and Costing views)
    • Request the planner to update the MRP type
    • Remove the *OBS* before name in all languages
    • Remove Deletion Flag in MM06

    Local


    If the material has to be reactivated for specific sales areas

    • Set DChain-spec. status (Sales: sales org. 1 view) to 63 to release material for one particular Sales Area and update the date to when the status was changed

    If the material has to be reactivated for specific plants 

    • Remove Plant-sp.matl status (MRP1 view) - Z0 for each plant that has to be released (field is available also in Purchasing, Quality Management and Costing views)
    • Request the planner to update the MRP type
    • Remove Deletion Flag in MM06 for the requested plant


    Appendix - List of Finished Product Managers

    Finished Product requests can be accepted from Product managers.
    Detailed Technology Solutions Support Organization file by plants can be found in following link.

    Amy BuntzenAmy Buntzen (back-up)

    Aisling Brennan

    Rebecca Dunn

    Aisling Brennan

    Rebecca DunnPhilippe Dedonder
    DivisionDistribution ChannelProduct Manager
    E6 - MEP9U - MEP

    Melissa Bahr

    Tony Lux

    Ian Tachell

    E5 - Mineral Processing9S - Mineral Processing

    Tony Lux

    Amanda Lawrence

    Melissa Bahr

    E4 - Alumina9R - Alumina

    Amy Buntzen

    Ian Tachell

    E3  Industrial Minerals9T - Industrial Minerals

    Amy Buntzen

    Ian Tachell

    E2 - Polymer Additives9P - Polymer Additives

    Elvira Lenting - EU & LA (Incl. MX)

    Abbey Nesiu - NA 

    Zixiu(zelda) Ye - AP

    E7 - Phosphines

    9V - Phosphorus Derivatives

    9Q - Electronics Gases

    Bryant Ries

    E0 - Phosphorus

    H0 - Fumigants

    OG - FumigantsBryant Ries
    SX - Phosphorus9N - Sodium HypoBryant Ries
    SY & TF & TL 
    Bryant Ries / 'ownership' of the material will be transferred to Oil & Gas


    Appendix - List of Raw Material and Packaging Purchasing Representatives

    Raw Material and Packaging requests can be accepted from Purchasing representatives.
    Detailed Technology Solutions Support Organization file by plants can be found in following link.


    Purchasing Representative
    US and Canada

    Vanessa Scott -  vanessa.scott@solvayscott@syensqo.com

    Leslie Fleming - leslie.fleming@solvay.com

    Peter Mertzanis -  peter.mertzanis@solvaymertzanis@syensqo.com

    Thierry Leclerc - thierry.leclerc@solvay.com

    Mario Bruins -  mario.bruins@solvay mario.bruins@syensqo.com

    Sophie De Claviere - sophie.declaviere@syensqo.com

    David Blizzard - david.blizzard@syensqo.com

    Lindsay Schramm - lindsay.schramm@syensqo.com

    LAM

    Abril Gomez - abril.gomez@solvay.com

    Vincent Cifelli -  vincent.cifelli@solvaycifelli@syensqo.com

    Eduardo Rubalcaba Guizar -  eduardo.rubalcabaguizar@solvayrubalcabaguizar@syensqo.com

    APAC

    Nathkrita Amatyakul Amatyakul -   Nathkritanathkrita.amatyakul@solvayamatyakul@syensqo.com

    Celine Koh -  celine.koh@solvaykoh@syensqo.com

    Catherine Lu -  catherine.lu@solvaylu@syensqo.com

    Nathan Purvis -  nathan.purvis@solvaypurvis@syensqo.com

    EMEA

    Thierry Leclerc - thierry.leclerc@solvay.com

    Sophie DeClaviere De Claviere -  sophie.declaviere@solvaydeclaviere@syensqo.com

    ZPRC/MOCHazCom -  hazcom.rawmat@solvayrawmat-sco@syensqo.com
    MOCLindsay Schramm -  lindsay.schramm@solvayschramm@syensqo.com


    Appendix - List of Industiral Supplies Purchasing Representatives

    ZERS creation/modification/deletion requests can be accepted from buyers.

    PlantBuyer
    8359Willow IslandUSDennis Andlinger
    8371Mount PleasantUS
    8373WellandCAPeter Mertzanis
    8356AtequizaMXCesar RivasDiego Caldino
    8486FengxianCNShen Jie


    Appendix - Label Requirements

    Location of table.






    Appendix - List of Plants in Non-GTS Countries

    Whenever a material is extended to any of non-GTS plants, extension has to be added in a file to notify the responsible team. Location of the file.

    PlantDescriptionCountry
    85247418 / Gas Chem Logistic OsakaJapan
    85066062 / Poh Tiong Choon JurongSingapore
    87897523 / Mauá NATAM ExpressBrazil


    Raise a request in the below catalog in service one

    Request for HTS code SCO


    Appendix - Sinequa

    Link to the portal where the SDS (Safety Data Sheets) of finished goods are stored (Solvay).

    Link to the portal where the SDS (Safety Data Sheets) of raw materials are stored (Suppliers).


    Appendix - Request to EDA

    In order to request to EDA team (Danyse Ryan/Jane Sims) plant/sales organization/purchasing organization/delivery plant links or any subject related to ZPRC (Material group 0450), please follow the steps described below:

    • Go to Service One (Digital Workplace) and in the Search bar write key word "MISSING" (for plant/sales organization/purchasing organization/delivery plant links) or ZPRC (for any subject related to ZPRC (Material group 0450)).

    • Go to Catalog items and choose "Structural Data Request" (for plant/sales organization/purchasing organization/delivery plant links) or "TS Data Steward - ZPRC Creation" (for any subject related to ZPRC (Material group 0450)).
    • Select "Request Now"


    Appendix - List of Single Storage Locations

    83807786 / JF Hillebrand Fremantle
    84337788 / Jakarta
    84967722 / BDP Peru Arequipa
    85007725 / Andimex San Antonio
    85037988 / Daesung Whse Yangsan
    85057723 / FH Logist Azcapotzalco
    85066062 / Poh Tiong Choon Jurong
    85077725 / Sercabol Antofagasta
    85087776 / Sinotrans Intl Shanghai
    85097734 / KWE Logistics Shanghai
    85117794 / CML Ltd Walvis Bay
    85157786 / Toll Contr Laverton Nth
    85197786 / NSS Port Sth Townsville
    85207008 / XPO Logistic Bristol
    85217008 / XPO Logistic La Porte
    85277794 / Schenker Kempton Park
    85287734 / Sinotrans Intl Shanghai
    85437008 / KEMIRA WATER MOBILE
    85457008 / FLUID ENERGY HATFIELD
    85487008 / MOBILE SOLVENT EIGHT MILE
    85497752 / NOVA MOLECULAR PASADENA
    85537008 / SOUTH COAST HOUSTON
    85547008 / SPRAY TEK MIDDLESEX
    85597008 / TOLL COMPACTION NEPTUNE
    85897734 / Tianjin DLD Beicheng Wh
    86057794 / Kemira Chem Bradford
    86147734 / COSCO Logistic Tianjin
    86177776 / COSCHEM Logist Shanghai
    86187794 / Praxair Oevel-Westerlo


    Appendix - ZPRC Record Update (Chinese Names)

    Link to the file.


    Appendix - Open Item Check

    Check for active/inactive PIR - ME1M

    • Add material number



    • If material needs to be inactivated, PIR needs to be inactivated as well - create a request to PIR Team

    • If In General Data tab, check if the unit that has been updated in the alternative units of measure is populated in the PIR and adjust the conversion.
    • If material alternative unit of measure has been updated, check if the unit that has been updated is in PIR General Data tab - create a request to PIR Team if the unit needs to be updated


    Check for open Purchase Orders - ME2N or ME2L

    Scope of List: determines that system will search for all PO’s for this supplier;

    • Z_ALV_BEST for WP1WP2

    Selection Parameters: narrows the search down for PO’s with open invoices.

    • RECHNUNG for  WP1for  WP2

    • If there are open orders, request to Data Governance Lead to contact the Buyer in order to update the documents


    Check for open Sales Orders - VA03

    • Use the search function to locate the orders by the material number

    • If there are open orders, request to Data Governance Lead to contact the Order Management team in order to update the documents


    Appendix - Extension of Services (ZDIE) materials

    Extensions of Services (ZDIE) materials are being managed in Sales: Sales Org. Data 1, Sales: Sales Org. Data 2 and Sales: General/Plant Data views. To perform extension, use the option to Copy from… an existing extension of the same material.


    Appendix - MDG 

    Scope

    • Only Finished Products to be extended to Technology Solutions and Composite Materials Plants

    Technology Solutions 

    • Check the requester
    • TS Sales Organization
      • Add the table of Sales Org
    • TS Profit Center
      • Add the PC table/logic
    • The Quality View is only open in MDG, Adam Sharp needs to be notify to add the details
      • Inspection information
      • Batch search strategy
    • The Finance view are maintained out of the MDG
      • MDG sends an automatic notification

    Pre-requisites

    Before starting the extension in MDG, contact Danyse Ryan and Jane Sims to check if the STO link is created between the delivering plant and the receiving plant and the Intercompany Sales Organization.

    As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to Intercompany  Distribution Channel of the Sales Organization of the shipping  Plant for Intercompany movements.

    In the e-mail/ticket provide the information below:

    • Material#
    • Plant#
    • Original requester
    • Please check if any changes in the label view is required

    The TS Material extension form should be filled with the required information.

    Check the delivering plant/shipping from (Where the material is coming from) in MM03 if the material is already extended to multiple plants, the material should be already extended to the correct Sales Org. (Intercompany).

    If the TS plant is not maintained in MDG, the steps below should be follow:

    • Request Lisbon team to remove the MDG block
    • Contact Danyse Ryan and request to create the plant information in MDG
    • Extend the material directly in WP1WP2
      • Sales Org 1 (if applicable)
      • Sales Org 2 (if applicable)
      • Sales: General/Plant data
      • Foreign Trade: Export Data
        • COO
      • Purchasing
      • MRP (1-4)
      • Work scheduling (if applicable)
        • Only when the material is produced at the plant you are extending to
      • General Plant Data / Storage 1
      • General Plant Data / Storage 2
      • Warehouse Management 1 (if applicable)
      • Warehouse Management 2 (if applicable)
      • Quality (only opens in MDG)
    • Once you complete the extension, inform Lisbon Data team to add the block (MDG Authorization Group – Basic Data 1 view) back to the material  
    • Request to Quality (Adam Sharp) and Finance team to complete the material set up. Attach the material.
    • Once the plant information is created replicate it in MDG.


    Extending materials in MDG

    • Sales Organization 1 and 2 view
    • Sales: General/Plant data
    • Purchasing
    • General Plant Data/Storage 1 & 2.
    • Warehouse (1 and 2) – TBC
    • Quality View (Only open)
    • MRP (1-4)
    • Work scheduling (if required)
    • Label view
      • Needs to be checked only when the material will be used as trading good or re-sell item
      • If we are bringing to our plant to use as raw material is no need
    • MRP data check in the test environment                                                       



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