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OBJECTIVE AND SCOPE


Objective of this Procedure 

This document's objective is to provide a guide to ZPRC, ZMAT (raw and manufactured), ZVER, ZERS, ZBOM, ZUNB and PIR Material master data management for GBU Composite Materials (Legacy Cytec organization).

Material Master Data management process includes creation and modification of the material, its inactivation and flagging for deletion, and reactivation if needed, as well as mass modification.

Creation of Basic Data, Classification, Sales, Foreign Trade, Purchasing, General Plant Storage, Warehouse Management and Label Data Views will be presented in this procedure. Management of MRP, Work Scheduling, Quality Management, Accounting and Costing Views is being performed by Process Teams. Accounting and Costing views are created by Riga Data Operations when extending materials to Trading Plants. For Sample codes Riga Data Operations is creating all necessary views.

Requests of Composite Materials Material Master creation or maintenance should be submitted via Sharepoint platform which will send out an automatic FreshDesk ticket to Data Team within which the material maintenance should be done.

The referral lists mentioned in this procedure, such as Material Groups, Purchasing Groups and Profit Center List are embedded in Sharepoint platform already.


Scope

Under Riga Data Operations scope is the management of ZPRC, ZMAT (raw and manufactured), ZVER, ZERS, ZBOM, ZUNB and PIR Material master data management for GBU Composite Materials (Legacy Cytec organization). Riga Data Operations can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZPRC

Commercial Products

N/A

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZVER

Packaging

WD

ZUNB

Stocked and non-valuated materials

WD (for packaging)

ZDIE

Services

Multiple

PIR

Purchase Info Record
ZERSIndustrial supplies
ZBOMPhantom assemblies

Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZDIE

Service

UoM

Unit of Measure

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZPRC

Commercial Product

MSDS

Material Safety Data Sheet

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZVER

Packaging

DG

Dangerous goods

DGLData Governance Lead

Roles and responsibilities

ZMAT setup can be performed only once both ZPRC code and MSDS are available.
Prior to submitting a new ZMAT request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form or Composite Materials Sharepoint must be filled and submitted to Data Operations for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created.


STANDARD OPERATING PROCEDURE DESCRIPTION


Creation of material in RCS

Pre-requisites

Manufactured ZMAT setup can be performed only once both ZPRC code and MSDS are available. Prior to material creation in the system search is performed by the Data Operations team to ensure no duplicates are created. 


  • Use the transaction MM03 to access display material view

  • Press multiple choice button to receive pop-up window with search options for material master.
  • Click on to open the menu
  • Select the option 'Material Number/Material Description' and/or 'Materials by Commercial Product (PRCOM)'

  • Run a search in Material Description
  • Use Wildcards to best describe
  • Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.
  • Hit Enter

  • Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.
  • If result points to  or if the Requester mentions a new article need to be created then proceed with the creation.
  • Note: for GBU Composites, even though the new material is a duplicate, the requester may still want to have the new duplicate material created. Such duplicates are then distinguished from each other by the field 'Old material number'. As stated above, contact the Requester to clarify.

Creation of ZMAT - Manufactured Material

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "Chemical Industry"
Material TypeSelect the material type indicated in the request form
Copy from… MaterialOption to copy data from an existing material can be useful in some cases.
Hit Enter

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • General Plant Data Storage 1
    • General Plant Data Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Quality Management
  • Label data (General data view)






Warning

Before creating the Manufactured Product for For Composite Materials (Aero) check if there is a ZUNB already created!

Info
titleTip!
Use Default Setting button to save your selections for future creations
  • Hit Enter


  • Fill in Organizational Levels

    • Plant: as indicated in request form form. If the plant is 8368 or 8370, always extend it to plant 8818 using the information in the overflow process.
    • Storage location: check the GBU Composite Materials file and open the material for the active (not scratched) storage locations correspondent to each plant that does not have an "X" in the spare column or ''DO NOT USE'' included in the locations description. 
    • Sales Organization/Distribution channel: open only to the External Sales Organization
      • Always extend to Distribution channel 0A listed with an "X" at the Distribution channel of the corresponding plant being requested, on the GBU Composite Materials file.
      • open to the external Sales Organization based on the request, but can be only extended if listed with an "X" at the Distribution
      channel 0B on the 
      • channel on the GBU Composite Materials file.
      • See example below for plant 8350: the material
      • should
      • is allowed to be created/extended to Sales Organization GB40, US37 and US32/
      •  Distribution channel 0B
      •  See Picture Example
      • Extension to CN
      • sales
      •  sales organization,
      •  require
      • require approval by the
      • Divisional
      • Product Line Manager
      • and add Dan Eskelsen
      • , Export Compliance Team, Sales Manager from China and add Plinio Morgonni in CC.
      • Distribution channel 0A:
      • Distribution channel 0B:

Image Added

Note

Sales areas US33/0B/0A only to be used for materials with ''CDM'' included in the description

Warning
  • Intermediate materials should NOT be opened to Sales organization under distr. Channel ‘’0B’’
  • Intermediates CAN be extended to Sales organizations under distr. Channel ‘’0A’’, if requested.


  • Warehouse: Always extend to Warehouse number based on the GBU Composite Materials file per plant in sheet IM-WM
    • Example: For plant 8350 (Wrexham) extend to Warehouse number 087
  • Hit Enter


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nameBasic data 1

Basic data 1

Section
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Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

Note

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Copy from template

Material GroupFinished goods, SF goods – 0450
Old Material NumberPopulate the BAAN/SAP PE1 material# - Dual Maintenance.

Can be used for for Heanor materials to reflect the document reference code - check the template.

(Note: for Heanor materials, sometimes the field is populated with 'N/A' in the form. In this case, the field is to be populated in SAP with the field value 'N/A').

DivisionCheck the request form
General Item Category GroupZMAT – NORM
Gross Weight

Check the request form

Note
If the Base UOM is not KG, the Gross and Net Weight should not be 1
Net Weight

Check the request form

Note
If the Base UOM is not KG, the Gross and Net Weight should not be 1
UoM for WeightAlways KG
Packing Group

Check the request form

Info

0005 - for packed materials and Samples
0001 - for Bulk 
0007 - Packed in transp. (used for KIT's)

Ref. mat. for pckg

Default number 1911973

Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

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Basic data text

Section
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Main activitiesKey points
Basic data text 

Material long description (copy from the form). If not provided copy the short description

Use button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
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Descriptions

Section
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Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tabFrom Basic Data View Units of Measure tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
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Units of measure

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Composite Materials

Alternate Units of Measure conversions

Warning

If there is any change/update request in the Alternative units of measure, before updating check if the material is shared.

File for Weight and Width conversions.

Add all the Alternative Conversions provided in the form (Tab: Alternative UoM Calculator), additional conversions in the same dimension.


Warning

Do not enter a PAL UOM for Totes (IBC).

For example: If the requester provides units of measure in KG and M, then add the conversion for LB, FT and YD.

If Alternative Conversions are specified, same Dimension Additions to be populated per default:
WEIGHTKG        <===> LB
LENGTHM          <===> FT, YD
AREAM2        <===> FT2, YD2
VOLUMEL            <===> GAL

If packaging conversion is not provided by the labeling view (in the form) we should add the table for BX,DR, PAL (applicable for all ZMAT - FG and RM)

For example: If the requester does not provide Alternative units of measure for Packaging and Pallet, add the default conversion based on the Base Unit of measure and Packaging.

If you have Base Unit of measure in M and the Packaging type BX, then add 1 BX = 500 M and add 1 PAL = 5000 M.

Pack/Base UoMKGLM2MEA
BX500
505001

KG- Projects98 REsin, Solution and Primer in desc
and in following item groups:
001-RESIN
008-CATALYST/HARDENER
011-FILLER
012-MODIFIER
013-SOLVENT
014-PIGMENT
015-ELASTOMER
018-BASE MONOMER
030-INHIBITOR
111-ADHESIVE LIQUIDS
123-PRIMERS & COATINGS
127-FOAMS
103-PREMIX- SFG
113-RESIN- MFGD
145-INTERMEDIATE RESIN - MFGD
:100DR, 1000PAL

Others KGs: 500BX, 5000PAL

DR1001


PAL1000/500010500500010
Warning
for BULK only add the default LB conversion
Note
If the Matl Grp Pack.Matls is 0007 (Basic Data 1) : the Component material should have the conversion between base unit of measure and primary packing unit that will be managed in the BOL (Bill of lading).

Example: If requester provides the exact conversion in the form then create the material with the information provide, if not, then add default conversion between Base unit of measure and primary packaging unit.

Note! If there is any change/update request in the Alternative units of measure, before updating check if the material is shared.

  • If the material is shared with more that one plant:
    • An approval from all the plants should be provided.
  • If the material is not shared
    • Proceed with the update,
    • Check for PIRs and open orders
      • Use the Appendix – Open items check (PIRs and Orders)
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Proportion/prod.unit

Section
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Main activitiesKey points
Warning
This field is only available after the material creation, so remember to come back and populate this field after completing the creation!
Units meas. use

Default value - B

Not to be used only for Heanor!

Return to Main Data
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Basic data 2

Section
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Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the Sharepoint request

  • EHS Info tab
  • ZPRC Code field

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation. If there area other materials on the system already using the same ZPRC code, and the existing part is already classified as being Z00 or GPP, this info can be applied to the new material as well.
Tick Environmentally relevantTick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view
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nameClassification - Batch

Classification - Batch

Section
Column
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Main activitiesKey points
Select "Batch" type of Classification
Enter Class

016 – Composite Materials

Column
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SP Horizontal nav item
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nameClassification - Material class

Classification - Material class

Section
Column
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Column
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Main activitiesKey points
ClassDefault value - Z_CM_MAT
Copy all the values provided in the form in "Classification" tab

Warning

All the green fields in the template are mandatory!

Press Next screen button to move to next selected view
Warning

If requester adds new value in the template for classification, we should send to Lisa Wohnlich Plinio Morgonni (lisaplinio.wohnlich@solvaymorgonni@syensqo.com) for approval

If new Recommended Storage Statement is required then ask for Approval from Plinio Morgonni. Only after the approval is received. go to transaction ZWIMT019. Add the new entries and save it.

Image Added




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nameSales: sales org. 1

Sales: sales org. 1

Section
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Column
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Main activitiesKey points
X-distr.chain statusStatus 63 is to be set at the moment of material creation to allow use of material in operations
Valid from date for X-distr.chain status

Date of creation or extension

Format: DD.MM.YYYY

Delivering Plant

Check the request form

Used for Heanor plant. Check the template.

Maintain Tax classificationsSystem will automatically determine which Countries' tax lines should be added
Always 1 for all countries unless otherwise indicated by Finance or Tax department
Min. order qty.Used for Heanor plant. Check the template.
Delivery unitUsed for Heanor plant. Check the template.
Unit of measure of delivery unitUsed for Heanor plant. Check the template.
Rounding Profile

Used for Heanor plant.

When delivery unit is populated - Default value Z000

Go to Sales: sales org. 2 view



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Sales: sales org. 2

Section
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Column
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Main activitiesKey points
Material statistics groupAlways 1
Account assignment groupCheck the request form
Item category group

Check the request form

Note

ZMAT – ZMAN in SAP

Material group 2

If informed in the template and the Matl Grp Pack.Matls is 0005 → Enter KIT

If informed in the template but the Matl Grp Pack.Matls is is 0007, leave the field blank


Go to Sales: general/plant view



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nameSales: general/plant

Sales: general/plant

Section
Column
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Column
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Main activitiesKey points
Material freight group

Check the request form
For finished products extension contact Frank Valendor to confirm , if the material freight group is not provided use value ZZZZZ.

Warning

This information is mandatory!
Responsible: Frank Valendo

Responsible: in Logistics Team will be responsible to update this value later.

Availability check

Default ZD

Heanor T4

Batch Management

Always checked

Transportation Group

Check the request form ifthe transportation group is not provided use value ZZZZ.

Note

This information is Global data, if there is a request to update this field Frank Valendo Plinio Morgonni should be notified

Loading Group

Check the request form

Profit Center

Check the request form

Go to Foreign trade export view



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nameForeign trade export

Foreign trade export

Section
Column
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Column
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Main activitiesKey points
Comm./imp. code no.

Is NOT to be entered at the time of material creation – it will be loaded by responsible team

Responsible for commodit code janiceGTS team.sarmiento@solvay.com

Country of origin

Check the request form

Warning

Mandatory information! If not provided in the form, ask the requester

Go to Purchasing view



Column
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image2021-1-18_18-0-39.png  (there should be a screenshot of the Import/Export view here)

SP Horizontal nav item
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namePurchasing

Purchasing

Section
Column
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Column
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Main activitiesKey points

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Info

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Material freight groupCheck the request form
Same field is also available in: Sales: General Plant Data
Automatic Purchase Order indicatorAlways checked
Batch Management requirement indicatorAlways checked for ZMAT
Same field is also available in Sales: General Plant Data, Plant data / storage 1 and Warehouse Management 1 views
Purchasing value key

Packed ZMAT – 0001
Bulk ZMAT – 0005 (incl. flexitank)

GR processing time

Default value at the time of material creation – 2

1 day for Heanor plant 8400

Go to Plant data / storage 1 view
Column
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SP Horizontal nav item
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namePlant data / stor. 1

Plant data / stor. 1

Section
Column
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Column
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Main activitiesKey points

Temp. conditions

Enter Temp. conditions according to the template. 

Warning

This field is mandatory, if not provided reject the request
This is a global information, if is requested to add (from other GBUs) change, contact other plants

N/A for Heanor plant 8400

Unit of issue

This field is not populated upon creation

If there is a request to update unit of issue, it needs to come via Sharepoints and the buyer's approval attached to the workflow. 


Note

Purchasing, Inventory Management, and production needs to be involved as the Issue unit should be what is on BOMs.  

 


CC phys. inv. ind.

Default value at the time of material creation – B
Plant 8495 - N/A

Info

Plant data administrators will change the field value if necessary

If the link does not exist with the plant, contact Lisa Wohnlich Plinio Morgonni (Composite Materials plants) and request the link creation

Batch Management

Always checked for ZMAT

Info

Same field is also available in Sales: General Plant Data, Purchasing and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Info

Plant data administrators will change the field value if necessary

Total shelf life

Check the request form

  • If:
    • Not provided: reject the request
    • Provided as "Indefinite": Add 5475 days
Warning

Shelf life days should be consistent on Commercial Product level.
This field is mandatory, if not provided reject the request
This is a global information, if is requested to add (from other GBUs) change, contact other plants

Go to Plant data / storage 2 view
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Plant data / stor. 2

Section
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Column
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Main activitiesKey points

Profit Center

Same field is also available in Sales: General Plant Data view

Go to next view

Go to Warehouse Management 1 view if applicable; else go to Label Data view

Column
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SP Horizontal nav item
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nameWarehouse mgmt 1

Warehouse mgmt

Section
Column
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Column
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Main activitiesKey points

Batch Management requirement indicator

Always checked for ZMAT
Same field is also available in Sales: general / plant, Purchasing and Plant data / storage 1 views

Go to Warehouse Management 2 view


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Warehouse mgmt 2

Section
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Column
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Main activitiesKey points
No data has to be maintained in Warehouse Management 2 view at the time of material creation, however the view has to be created

Go to Quality view


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nameQuality Management

Quality Management

Section
Column
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Column
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Main activitiesKey points

Inspection interval

Copy from the material form

  • If not provided add the same amount of days as shelf life
  • Should be equal to or less than the total shelf, if bigger contact the requester
Column
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SP Horizontal nav item
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nameLabel Data

Label Data

Section
Column
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Column
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Main activitiesKey points

Primary Packaging Unit (PPU)

Primary Packaging Unit (PPU): Copy from the form


Note

For BULK use KG

Select the primary packaging unit of measurement

Image Modified

Press the indicated button to Import labeling specifications for selected packaging

Use possibility to import label specifications from model codes created

Choose the reference material# based on the Base Unit of Measure and Packaging type

  • Note! For BULK only add the large label
  • Example: Base Unit of Measure KG and Primary pack Unit BAG - choose 158321


Pack/Base UoMKGLM2MEA
BAG158321

166118
3 set of labels: UoM - small, Pack-medium, Pallet- large
BB159526



BOT159355159186


BX158327
154453158328158338
DR159187159188

166236
KAN159192160228

163021
PL163821


163819
ST163367



TE161378



TU160496160433


BULK154801



1 set- large

Image Modified

  • Double click on the first line

Image Modified

  • Keep all labels selected

Image Modified

  • Press Image Modified
  • Copy all the labels

Image Modified

Important! It is crucial to request the correct DG indicator for Finished products after the material creation. For now, release the Sharepoint request, keep the Freshdesk ticket open and contact the people listed below to obtain the correct value. On the request provide the ZPRC#



SP Horizontal nav item
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nameLabeling Specification

Labeling Specification

SP Horizontal nav item
nameLabeling Specification

Labeling Specification

Section
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Column
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Main activitiesKey points

Label Category, Label Size and number of Copies for each required label type


Define Validity Areas for each label type

All label types – DELIVERYGENERIC and MTS by default
Transport Label – MTSDELIVERY and GENERIC should be added.

Check if all labels have Validity Areas defined
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Completing the material

Section
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Main activitiesKey points

When all data has been entered, save the material by pressing button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:


  • If the request is to create a material in plant 8368 and 8370, always extend it to 8818 plant as well and generate a source list between them. Check the overflow process for more details.
  • Perform material extension to other Plants / Sales Organizations if requested in the form.
  • Extend the material to all of the Plants active storage locations
  • Add Proportion/prod.unit ''B'' (Except for Heanor)
  • Request PIR Creation
, if applicable 
  • only for intracompany extensions i.e. plant extensions requested for plants which are belonging to a different company code (note: for intercompany extensions, only source list is needed). Price is not mandatory, if not provided, set as 0,01. The purchasing org. 3200 can be used for intracompany transfers within WP2 system.
  • Add the newly created
Add the newly created
  • material number in Sharepoint
  • Release (approve) the Sharepoint
request but keep the Freshdesk ticket open
  • Contact the people listed below to obtain the correct DG indicator value. In the E-mail, please provide the material number, description and ZPRC code. 
  • Note

    DO NOT close the ticket until you receive a response

    • Export Control Compliance : ZNXLDAE_CTRL_GROUP. After 1 hour the newly created material will be available in this Tcode. Enter the material code in the transaction and press change. Then update the IP security field as 9&NA with the control group ID and then press save.

    • GTS Classification compliance: For finished / semi-finished materials, the GTS classification should be reviewed. However, for requests handled via CM SharePoint, this step can be skipped, as a parallel process exists. Nevertheless, for more information on GTS topic, you can check: https://docs.google.com/presentation/d/1bPHEF2atMMloqiI8ttyeWR9tmXpyMqieN6LvJgNc34o/edit?usp=sharing
    • Determine material DG indicator value (GPP or Z00) according to other materials related to the same basic material (ZPRC)
    • Send a reminder once a week to the DG experts to update the DG file.
      • How To:
        • Access TCode SE16 on table MARA
        • Enter the basic material in corresponding filter field
        • Check other materials already classified with GPP or Z00
      • If there are no references to other materials, access Composites - SYENS DG Indicator follow-up complete the necessary information and wait for Global Product Stewardship team to indicate the correct DG indicator value
        • PS: Once a week access the file to check updates and eliminate the lines after completed on SAP (material master data responsibility)
    Note

    DO NOT forget to check the DG indicator follow-up file once a week!

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    Creation of ZMAT - Raw Material 


    Use MM01 transaction to create material

    Main activitiesKey points
    Industry SectorAlways choose "Chemical Industry"
    Material TypeSelect ZMAT
    Hit Enter

    Select Views to be created:

      • Basic Data 1 (General data)
      • Basic Data 2 (General data)
      • Classification (General data)
      • Sales organization views 
        • Sales: Sales Org. Data 1
        • Sales: Sales Org. Data 2
      • Plant data views 
        • Sales: General/Plant Data
        • Foreign Trade: Export Data
        • Purchasing
        • Foreign Trade: Import Data
        • General Plant Data Storage 1
        • General Plant Data Storage 2
      • Warehouse level (for specific plants)
        • Warehouse Management 1
        • Warehouse Management 1
      • Quality Management
      • Label data 

    Hit Enter

    • Plant: as indicated in request form 
    • Storage locationCheck the GBU Composite Materials file and open the material for the active (not scratched) storage locations correspondent to each plant that does not have an "X" in the spare column or ''DO NOT USE'' included in the locations description. 
    • WarehouseOpen to correspondent warehouse listed on the GBU Composite Materials file 
    • Sales Organization / Distribution channelOpen only to the Intercompany Sales Organization listed with an "X" at the Distribution channel 0A on the GBU Composite Materials file.
      • See example below for plant 8350: the material should be created/extended to Sales Organization GB40 and US37 / Distribution channel 0A
      • Extension to CN  sales organization,  require require approval by the Data Governance Lead and add Dan Eskelsen in CCProduct Line Manager, Export Compliance Team, Sales Manager from China and add Plinio Morgonni in CC.


    Note

    If we receive a request to extend the raw material to distribution channel 0B, a workflow in Sharepoint needs to be created using the Change flow and the EHS approval (Paul Paetzke or Barbara Platt or Justin Bender or Chris Riley) , Courtney Michael) needs to be attached to the flow.

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    nameBasic data 1

    Basic data 1

    Section
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    Main activitiesKey points
    Material Description

    Copy from the template
    Use the Composite Materials Naming Conventions file to validate the description.

    In order to identify the correct category: check the Material Subcategory on Classification tab.

    Base Unit of Measure

    Copy from the template

    Old Material numberCan be used for Heanor materials to reflect the document reference code - check the template. (Note: for Heanor materials, sometimes the field is populated with 'N/A' in the form. In this case, the field is to be populated in SAP with the field value 'N/A').
    Material GroupAlways 0451
    DivisionAlways KV
    Enter General Item Category GroupAlways NORM
    Enter Gross Weight

    Copy from the template

    Note

    If the Base UOM is not KG, the Gross and Net Weight should not be 1.

    Enter Net Weight

    Copy from the template

    Note

    If the Base UOM is not KG, the Gross and Net Weight should not be 1.

    Enter UoM for WeightAlways KG
    Enter Packing Group0005 for Packed material
    0001 for Bulk
    Enter Ref. mat. for pckgEnter default number 1911973
    Go to Basic Data Text tab
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    nameBasic data text

    Basic data text

    Section
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    Main activitiesKey points
    Basic data text 

    Use button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well.
    Tabs in Additional Data can be filled in any sequence.
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    Descriptions

    Section
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    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish

    & – Brazilian Portuguese

    N – Dutch

    Go to Units of measure tabFrom Basic Data View Units of Measure tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
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    Units of measure

    Section
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    Composite Materials

    Alternate Units of Measure conversions

    File for Weight and Width conversions.

    on the Form

    Add all the Alternative Conversions provided in the form (Tab: Alternative UoM Calculator), additional conversions in the same dimension.


    Warning

    Do not enter a PAL UOM for Totes (IBC)

    For example: If the requester provides units of measure in KG and M, then add the conversion for LB, FT and YD.

    If Alternative Conversions are specified, same Dimension Additions to be populated per default:
    WEIGHTKG        <===> LB
    LENGTHM          <===> FT, YD
    AREAM2        <===> FT2, YD2
    VOLUMEL            <===> GAL

    If packaging conversion is not provided by the labeling view (in the form) we should add the table for BX,DR, PAL (applicable for all ZMAT - FG and RM)

    For example: If the requester does not provide Alternative units of measure for Packaging and Pallet, add the default conversion based on the Base Unit of measure and Packaging.

    If you have Base Unit of measure in M and the Packaging type BX, then add 1 BX = 500 M and add 1 PAL = 5000 M.

    Pack/Base UoMKGLM2MEA
    BX500
    505001

    KG- Projects98 REsin, Solution and Primer in desc
    and in following item groups:
    001-RESIN
    008-CATALYST/HARDENER
    011-FILLER
    012-MODIFIER
    013-SOLVENT
    014-PIGMENT
    015-ELASTOMER
    018-BASE MONOMER
    030-INHIBITOR
    111-ADHESIVE LIQUIDS
    123-PRIMERS & COATINGS
    127-FOAMS
    103-PREMIX- SFG
    113-RESIN- MFGD
    145-INTERMEDIATE RESIN - MFGD
    :100DR, 1000PAL

    Others KGs: 500BX, 5000PAL

    DR1001


    PAL1000/500010500500010

    Exception: for BULK only add the default LB conversion

    Note
    If the Matl Grp Pack.Matls is 0007 (Basic Data 1) : the Component material should have the conversion between base unit of measure and primary packing unit that will be managed in the BOL (Bill of lading)

    Example: If requester provides the exact conversion in the form then create the material with the information provide, if not, then add default conversion between Base unit of measure and primary packaging unit.

    Note

    If there is any change/update request in the Alternative units of measure, check if the material is shared before updating:

    • If the material is shared with more that one plant: aapproval from all the plats should be provided or requested
    • If the material is not shared: proceed with the update, check for updates in PIR's and open orders (Use the Appendix – Open items check (PIRs and Orders))

    Return to Main Data


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    Basic data 2

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    Main activitiesKey points
    Go to Basic data 2 view
    Basic material number (related ZPRC Code)

    If not provided in the form, check in the Sharepoint on EHS Info tab.

    Image RemovedImage Added

    Dangerous Goods indicator profile

    ZIP (DG Classification in progress) for all materials at the moment of material creation.


    Note

    If the material has one of the ZPRCs mentioned below, the DG indicator, should be Z00

    ZPRC 90077853 Release Paper
    ZPRC 90076527 Poly Film

    Tick Environmentally relevant

    Always flagged


    Note

    If the material has one of the ZPRCs mentioned below, the Environmentally relevant should not be flagged

    ZPRC 90077853 Release Paper
    ZPRC 90076527 Poly Film

    Go to Classification view
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    Classification - Batch

    Section
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    Main activitiesKey points
    Select "Batch" type of Classification
    Enter Class

    016 – Composite Materials

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    Classification - Material class

    Section
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    Main activitiesKey points
    ClassDefault value - Z_CM_MAT

    Copy all the values provided in the form in "Classification" tab


    Warning

    All the green fields in the template are mandatory!

    Press Next screen button to move to next selected view



    Info

    If requester adds new value in the template for classification, we should send to Lisa Wohnlich Plinio Morgonni (lisaplinio.wohnlich@solvaymorgonni@syensqo.com) for approval





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    Sales: sales org. 1

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    Extended the composite materials for sales organization (distribution chanel 0A) as per image below:

    Main activitiesKey points
    X-distr.chain statusStatus 63 is to be set at the moment of material creation to allow use of material in operations
    Valid from date for X-distr.chain status

    Date of material creation
    Format: DD.MM.YYYY

    Delivering plant

    Check the request form

    Used for Heanor. Check the template

    Maintain Tax classifications

    Always 1 for all countries unless otherwise indicated by Finance or Tax department

    Info

    System will automatically determine which Countries' tax lines should be added

    Min. order qtyUsed for Heanor plant. Check the template.
    Delivery unitUsed for Heanor plant. Check the template.
    Unit of measure of delivery unitUsed for Heanor plant. Check the template.
    Rounding Profile

    Used for Heanor plant.

    When delivery unit is populated - Default value Z000

    Go to Sales: sales org. 2 view



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    Sales: sales org. 2

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    Main activitiesKey points
    Enter Material statistics groupAlways 1
    Account assignment groupCheck the request form, if not provided populate with F
    Item category group

    Always ZMAN 

    Go to Sales: general/plant view



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    Sales: general/plant

    Section
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    Main activitiesKey points
    Material freight group

    Copy from the template

    If material freight group is not provided use value ZZZZZ

    Availability check

    Default ZD

    Heanor T4

    Batch Management

    Always checked for ZMAT

    Transportation Group

    Copy from the template

    If the transportation group is not provided use value ZZZZ

    Warning

    'Hazardeous' groups to be used for materials having GPP DG Indicator

    Loading Group

    Copy from the template

    Profit Center

    Copy from the template

    Go to Foreign trade export view



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    Foreign trade export

    Section
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    Main activitiesKey points
    Commodity/import code

    Commodity/import code is NOT to be entered at the time of material creation – it will be loaded by responsible team


    Country of origin

    Check the request form

    Warning

    Mandatory information! If not provided in the form, ask the requester.

    Go to MRP 1 Purchasing view




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    Purchasing

    Section
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    Main activitiesKey points

    Purchasing Group

    Check the request form


    Plant-specific material status

    Status Z1 is to be used at the time of material creation/extension

    Note

    Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

    Material freight groupCheck the request form
    Same field is also available in: Sales: General Plant Data
    Automatic Purchase Order indicatorAlways checked
    Batch Management requirement indicatorAlways checked for ZMAT
    Same field is also available in Sales: General Plant Data, Plant data / storage 1 and Warehouse Management 1 views
    Purchasing value key

    Packed ZMAT – 0001
    Bulk ZMAT – 0005 (incl. flexitank)

    GR processing time

    Default value at the time of material creation – 1

    3 days for Heanor plant 8400

    Go to next view - Foreign trade ImportValues will be copied from Foreign trade export view
    Go to next view - Plant data / storage 1 view
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    Plant data / stor. 1

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    Main activitiesKey points

    Temp. conditions

    Enter Temp. conditions according to the template

    Warning

    This field is mandatory, if not provided go back to the requester
    This is a global information, if is requested to add (from other GBUs) change, contact other plants

    N/A for Heanor plant 8400

    Unit of issue

    This field is not populated upon creation

    If there is a request to update unit of issue, it needs to come via Sharepoints and the buyer's approval attached to the workflow. 


    Note

    Purchasing, Inventory Management, and production needs to be involved as the Issue unit should be what is on BOMs. 

    CC phys. inv. ind.

    Default value at the time of material creation – B
    Plant 8495 - N/A

    Info

    Plant data administrators will change the field value if necessary

    If the link does not exist with the plant, contact Lisa Wohnlich Plinio Morgonni (Composite Materials plants) and request the link creation

    Batch Management

    Always checked for ZMAT

    Info

    Same field is also available in Sales: General Plant Data, Purchasing and Warehouse Management 1 views

    Minimum Remaining Shelf Life

    Default value at the time of material creation – 1

    Info

    Plant data administrators will change the field value if necessary

    Total shelf life

    Warning

    This field is mandatory, if not provided, reject the request

    Check the request form

    Info

    Shelf life days should be consistent on Commercial Product level.

    If provided as "Indefinite": Add 5475 days

    This is global information, if is requested (from other GBUs) to add or change, contact other plants for approval or confirmation of correct value

    Go to Plant data / storage 2 view
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    Plant data / stor. 2

    Section
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    Main activitiesKey points

    Profit Center

    Same field is also available in Sales: General Plant Data view

    Go to Warehouse Management 1 view if applicable;else go to Label Data viewview 


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    Warehouse mgmt

    Section
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    Main activitiesKey points

    Batch Management requirement indicator

    Always checked for ZMAT
    Same field is also available in Sales: general / plant, Purchasing and Plant data / storage 1 views

    Go to Warehouse Management 2 view


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    Warehouse mgmt 2

    Section
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    Main activitiesKey points
    No data has to be maintained in Warehouse Management 2 view at the time of material creation, however the view has to be created

    Go to Quality view


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    Quality Management

    Section
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    Main activitiesKey points

    Inspection interval

    Copy from the material form

    • If not provided add the same amount of days as shelf life
    • Should be equal to or less than the total shelf, if bigger contact the requester
    QM proc. activeAlways flagged 
    QM Control KeyEuropean plants - default REACH
    Other plants - default 0000
    Go to Label view
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    Label Data

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    Main activitiesKey points

    Primary Packaging Unit (PPU)

    Primary Packaging Unit (PPU): Copy from the form


    Note

    For BULK use KG

    Select the primary packaging unit of measurement

    Press the indicated button to Import labeling specifications for selected packaging

    Use possibility to import label specifications from model codes created

    Choose the reference material# based on the Base Unit of Measure and Packaging type

    • Note! For BULK only add the large label
    • Example: Base Unit of Measure KG and Primary pack Unit BAG - choose 158321


    Pack/Base UoMKGLM2MEA
    BAG158321

    166118

    3 set of labels:

    UoM - small,

    Pack-medium,

    Pallet- large

    BB159526



    BOT159355159186


    BX158327
    154453158328158338
    DR159187159188


    KAN159192160228

    163021
    PL163821


    163819
    ST163367



    TE161378



    TU160496160433


    BULK154801



    1 set- large

    • Double click on the first line

    • Keep all labels selected

    • Press
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    Completing the material

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    Main activitiesKey points

    When all data has been entered, save the material by pressing button and exit material creation

    Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:


    • Perform material extension to other Plants / Sales Organizations if requested in the form.
    • Extend the material to all of the Plants active storage locations
    • Request PIR Creation only for intracompany extensions i.e. plant extensions requested for plants which are belonging to a different company code (note: for intercompany extensions, only source list is needed). Price is not mandatory, if not provided, set as 0,01. The purchasing org. 3200 can be used for intracompany transfers within WP2 system.
    • Add the newly creation, if applicable. Add the newly created material number in Sharepoint
    • Release the Sharepoint request but keep the Freshdesk ticket open
    • Contact the people listed below to obtain the correct DG indicator value. In the E-mail, please provide the material number, description and ZPRC code.  
    • (Approve it)
    • Determine material DG indicator value (GPP or Z00) according to other materials related to the same basic material
      • How To:
        • Access TCode SE16 on table MARA
        • Enter the basic material in corresponding filter field
        • Check other materials already classified with GPP or Z00
      • If there are no references to other materials, access Composites - SYENS DG Indicator follow-up complete the necessary information and wait for hazcom team to indicate the correct DG indicator value
        • PS: Once a week access the file to check updates and eliminate the lines after completed on SAP (material master data responsibility)
    Note

    DO NOT forget to access DG indicator follow-up file once a week!

    Note

    Do not close the ticket until you receive a response.

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    Creation of ZVER - Packaging 

    Use MM01 transaction to create material 

    Main activities

    Key points

    Industry SectorAlways choose "Chemical Industry"
    Material TypeSelect the material type indicated in the request form
    Copy from… MaterialOption to copy data from an existing material can be useful in some cases.
    Hit Enter

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Sales organization views (if sales organization and distribution channel are provided)
      • Sales: Sales Org. Data 1
      • Sales: Sales Org. Data 2
    • Plant data views (if plant is provided)
      • Sales: General/Plant Data
      • Purchasing
      • General Plant Data Storage 1
      • General Plant Data Storage 2
    • Warehouse level
      • Warehouse Management 1
      • Warehouse Management 1


    • Hit Enter


    • Fill in Organizational Levels

    • Plant: as indicated in request form 
    • Storage Location: check the GBU Composite Materials file and open the material for the active (not scratched) storage locations correspondent to each plant that does not have an "X" in the spare column or ''DO NOT USE'' included in the locations description. 
    • Sales Organization/Distribution channel: open only to the Intercompany Sales Organization listed with an "X" at the Distribution channel 0A on the GBU Composite Materials file.
      • See image below for plant 8350: the material should be created/extended to Sales Organization GB40 and US37 / Distribution channel 0A
    • Warehouse: Open to correspondent warehouse listed on the GBU Composite Materials file 


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    Basic data 1

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    Main activitiesKey points
    Material Description

    Check the request form for "SHORT DESCRIPTION"
    Use the Composite Materials Naming Conventions file to validate the description.

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Copy from template

    Note

    If in the form the requester asks for EA → use PC (Pieces)

    If the packaging type is pallet, use KG (Kilogram)

    Material GroupCopy from template
    DivisionAlways WD
    General Item Category GroupAlways VERP
    Gross Weight

    Check the request form:

    • If Gross weight is provided, copy from the template
    • If the Gross weight is not provided 0,010
    • For pallets we should have the gross weight specified
    Net Weight

    Check the request form

    • If Net weight is provided, copy from the template
    • If the Net weight is not provided 0,010
    • For pallets we should have the gross weight specified


    Weight UnitAlways KG
    Matl Grp Pack.Matls

    Default 0005

    Ref. mat. for pckg

    Default number 1911973

    Go to Basic Data Text tab


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    Basic data text

    Section
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    Main activitiesKey points
    Basic data text 

    Material long description (copy from the form).

    Use button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Note

    If the long description is not provided copy the short description

    Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
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    Descriptions

    Section
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    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to Units of measure tabFrom Basic Data View Units of Measure tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
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    Units of measure

    Section
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    Composite Materials

    Alternate Units of Measure conversions

    • Request the PC to KG conversion (mandatory)
    • Default conversion Default conversion should be added for all packaging materials 1EA = 1PCIf the packaging type is pallet, weigh conversion (KG) should be provided
    • Proportion: Weight Unit (KG) → Base unit of measure 
    • Copy from the template if any additional conversion is specified
    A) 
    • .
    • Request the KG to PC conversion (mandatory)
      • If the packaging type is pallet, PC to KG conversion is maintained only if the conversion is provided in the template.
      • When the net weight and gross weight are not provided and we defaulted to 0,010:

    For
      • the Alternative UoM conversion to weight
    it
      • (when not provided in the template) should be 1 KG = 100 PC

    B) When the net weight and gross weight are provided:
    Calculate the inverse by dividing 1 to that weight: 1/0,029 = 34.48275862068966. It is the number how many Pieces are in 1 KG. Use the template table to calculate Denominator and Numerator:

    Image Modified

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    Basic data 2

    Section
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    Main activitiesKey points
    Go to Basic data 2 view
    Basic material (related ZPRC Code)

    Always 90029754

    Generic ZPRC number for all ZVER materials.

    Go to Sales: sales org. 1
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    Sales: sales org. 1

    Section
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    Main activitiesKey points
    X-distr.chain statusStatus 63 is to be set at the moment of material creation to allow use of material in operations
    Valid from date for X-distr.chain status

    Enter current date

    Format: DD.MM.YYYY

    Delivering Plant

    Check the request form

    Maintain Tax classifications

    Always 1 for all countries unless otherwise indicated by Finance or Tax department

    Info

    System will automatically determine which Countries' tax lines should be added

    Go to Sales: sales org. 2 view



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    Sales: sales org. 2

    Section
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    Main activitiesKey points
    Material statistics groupAlways 1
    Account assignment groupCheck the request form, if not provided populate with F
    Item category group

    Always ZVRP

    Go to Sales: general/plant view



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    Sales: general/plant

    Section
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    Main activitiesKey points
    Availability check

    Default KP

    Transportation Group

    Default 0001 

    Loading Group

    Default 0001 

    Material freight group

    Default EMBA 

    please refer to

    the 

    the link, based on the material group (US857)

    Packaging mat. type

    Default 0001

    Note

    Entered only for pallets

    Profit Center

    Check the request form

    Go to Purchasing view



    Column
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    Purchasing

    Section
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    Main activitiesKey points

    Purchasing Group

    Check the request form


    Plant-specific material status

    Status Z1 is to be used at the time of material creation/extension.

    Note

    Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

    Automatic Purchase Order indicatorAlways checked
    Purchasing value key

    Default 0001

    GR processing time

    Default value at the time of material creation – 2

    Go to Plant data / storage 1 view
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    Plant data / stor. 1

    Section
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    Main activitiesKey points
    CC phys. inv. ind.

    Check the request form

    Info

    Plant data administrators will change the field value if necessary

    Go to Plant data / storage 2 view
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    Plant data / stor. 2

    Section
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    Main activitiesKey points

    Profit Center

    Nothing should be entered as Profit center data are being copied from Sales: general/plant view

    Go to next view

    Go to Warehouse Management 1 view if applicable; else go to Label Data view.

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    Warehouse mgmt 1

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    Column
    width50%
    Main activities

    No data has to be maintained in Warehouse Management 1 view at the time of material creation, however the view has to be created

    Go to Warehouse Management 2 view
    SP Horizontal nav item
    anchor1421126480
    nameWarehouse mgmt 2

    Warehouse mgmt 2

    Section
    Column
    width50%
    Column
    width50%
    Main activities

    No data has to be maintained in Warehouse Management 2 view at the time of material creation, however the view has to be created

    Save the material



    SP Horizontal nav item
    anchor399011840
    nameCompleting the material

    Completing the material

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Extend the material to all active storage locations


    For every packaging creation and extension, the PIR and Source List should be requested within the same request.



    Creation of ZBOM- Phantom


    Requester should provide us with correct Description and Plant where material should be created. 

    2 types of ZBOM:

    • Packaging Kits (BUOM EA - Division WD) → assemble from 2 parts of packaging (combination, not consumed, it is a steps in the process, does not have inventory)
    • Pre-mixes (BUOM EA - Division provided) → materials that are being used for BOMs 

    Create the material through MM01 transaction.

    Enter Industry Sector and Material type:

    Main activitiesKey points

    Enter Industry Sector

    Always choose “Chemical Industry”

    Enter Material TypeAlways ZBOM for Phantom assemblies
    Copy from… Material
    Info

    Option to copy data from an existing material can be useful in some cases

    Select views to be created:

    • Basic Data 1
    • Basic Data 2
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4

    Fill in Organizational Levels.

    • Plant: copy from the template


    Warning

    Sales Organization and Distribution Channel should not be filled

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Check the request form for "SHORT DESCRIPTION"

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Copy from template

    Material GroupDefault 0450
    DivisionCopy from the form
    Gross Weight

    Default 1

    Net Weight

    Default 1

    Weight UnitDefault KG
    Go to Basic Data Text tab


    Column
    width50%

    SP Horizontal nav item
    anchor282218065
    nameBasic data text

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Basic data text 

    Material long description (copy from the form).

    Use button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Note

    If the long description is not provided copy the short description

    Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
    Column
    width50%

    SP Horizontal nav item
    anchor1756999657
    nameDescriptions

    Descriptions

    Section
    Column
    width50%
    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to MRP 1 view Tabs in Additional Data can be filled in any sequence.
    Column
    width50%

    SP Horizontal nav item
    anchor73631900
    nameMRP 1

    MRP 1

    Section
    Column
    width50%
    Main activitiesKey points
    MRP TypeDefault PD
    MRP Controller Default P05
    Lot sizeDefault EX
    Got to MRP 2 view 



    Column
    width50%

    SP Horizontal nav item
    anchor73631901
    nameMRP 2

    MRP 2

    Section
    Column
    width50%
    Main activitiesKey points
    Special procurementDefault 50
    Backflush

    Default 2

    Sched. margin keyDefault 000
    Go to MRP 3 view
    Column
    width50%

    SP Horizontal nav item
    anchor73631902
    nameMRP 3

    MRP 3

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Period IndicatorDefault M
    Availability check 

    Default KP

    Go to MRP 4 view



    Column
    width50%

    SP Horizontal nav item
    anchor73631903
    nameMRP 4

    MRP 4

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Individual/coll.Default 2
    When all data has been entered, save the material by pressing button and exit material creation



    Column
    width50%

    Panel
    borderStylesolid
    titleKeywords


    Creation of ZERS - Industrial Supplies

    Requests for creation, modification, or extension of ZERS materials should be received directly in Helix using the templates provided below. Please do not accept SharePoint requests for this material type.
    Requesters are required to use the templates available at the following link:

    Google Drive Live Link
    urlhttps://drive.google.com/drive/u/0/folders/1uod9IvQx6Ro4p9vpA4Ewi817IQZeRw3c


    Create the material by creation transaction:

    Main

    Create the material by creation transaction:

    Main activitiesKey points
    Enter transaction MM01Full path: Logistics -> Materials Management -> Material Master -> Material -> Create
    Enter Industry SectorAlways choose “Chemical Industry
    Enter Material TypeAlways ZERS for Industrial Supplies
    Copy from… MaterialIf applicable, make sure to edit the data that differentiates current material from the previous one
    Press Enter

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Plant data views 
      • Purchasing
      • Purchase Order Text
      • MRP 1
      • MRP 2
      • MRP 3
      • MRP 4
      • General Plant Data Storage 1
      • General Plant Data Storage 2
      • Accounting 1
      • Accounting 2


    Select views to be created:

    Image RemovedImage Added

    Fill in Organizational Levels:

    Main activitiesKey points
    Plant numberCheck the template
    Storage LocationCheck the template

    For Al Ain 8430 plant. always extend to CENT storage location and 096 Warehouse.

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Check the request form for "SHORT DESCRIPTION"
    Use the Composite Materials Naming Conventions file to validate the description.

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Copy from template

    Note

    The base UOM should be the smallest unit possible. For example, if the material is requested by case, the base UOM should be each and the alternate UOM should be case.

    Material GroupCopy from template
    DivisionAlways WA
    Go to Basic Data Text tab


    Column
    width50%

    SP Horizontal nav item
    anchor282218065
    nameBasic data text

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Basic data text 

    Material long description (copy from the form) - Must be in capital letters!

    Use button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Note

    If the long description is not provided copy the short description

    Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
    Column
    width50%

    SP Horizontal nav item
    anchor1756999657
    nameDescriptions

    Descriptions

    Section
    Column
    width50%
    Main activitiesKey points

    Material descriptions in local languages


    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to Units of measure tabFrom Basic Data View Units of Measure tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
    Column
    width50%

    SP Horizontal nav item
    anchor2107646342
    nameUnits of measure

    Units of measure

    Section
    Column
    width50%
    Main activitiesKey points
    Enter Alternate Units of Measure conversionsCheck the request form
    Go to Purchasing tab
    Info

    If the base UOM is different from the Ordering UOM, there should be an Alternate Unit of Measure mentioned in the ZERS form. Additional conversions can be entered if requested.

    Column
    width50%

    SP Horizontal nav item
    anchor2003975778
    namePurchasing

    Purchasing

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Purchasing Group

    Check the request form

    Automatic Purchase Order indicatorAlways checked
    Purchasing value key

    Default 0004

    GR processing time

    Default value at the time of material creation – 1

    Note

    Plant data administrators will change the field value if necessary

    Critical partCheck if material is marked as critical in the form
    Go to MRP 1 Purchase Order Text tab
    Column
    width50%

    Image RemovedImage Added

    SP Horizontal nav item
    nameanchorMRP 11005650082
    namePurchase Order Text

    Purchase Order Text

    Section
    Main activitiesKey points
    Purchase Order Text

    (if nothing specific has been provided then copy from Basic Data Text) - Must be in capital letters!

    Use Image Addedbutton to add languages. Copy English text to all other languages:

    Image Added

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    MRP 1

    Go to MRP 2 tab
    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    MRP Type

    Check the request form

    Reorder Point

    MRP Controller

    Lot Size

    Maximum stock level

    Rounding value


    Column
    width50%

    Image RemovedImage Added

    SP Horizontal nav item
    anchor73631900
    nameMRP 1

    MRP 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    MRP Type

    Check the request form

    Reorder Point

    MRP Controller

    Lot Size

    Maximum stock level

    Rounding value

    Go to MRP 2 tab


    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor73631901
    nameMRP 2

    MRP 2

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Production storage location

    Check the request form

    Storage location for External Procurement

    Check the request form

    Planned Delivery Time

    Check the request form

    Scheduling Margin key

    Default 000

    Safety Stock

    Check the request form

    Go to MRP 3 tab


    Column
    width50%



    SP Horizontal nav item
    anchor73631902
    nameMRP 3

    MRP 3

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Availability check

    Check the request form

    Note

    If Stocked – 02
    If Not Stocked - KP

    Go to MRP 4 tab


    Column
    width50%

    SP Horizontal nav item
    anchor73631903
    nameMRP 4

    MRP 4

    Section
    Column
    width50%
    Column
    width50%
    Main activities

    No info is entered in MRP 4 tab. Nonetheless, the view has to be opened to ensure correct operation of the system.

    Go to Plant data / storage 1 tab



    Column
    width50%

    SP Horizontal nav item
    anchor1958699831
    namePlant data / stor. 1

    Plant data / stor. 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points
    Unit of issue

    This field is not populated upon creation

    If there is a request to update unit of issue, it needs to come via Sharepoints and the buyer's approval attached to the workflow. 

    Note
    Purchasing, Inventory Management, and production needs to be involved as the Issue unit should be what is on BOMs.  

    Storage Bin

    Check the request form
    If nothing provided always enter NEW ITEM. The plant will later fill the actual bin reference.

    Note

    10 Characters max.

    Physical inventory indicator for cycle countingCheck the request form
    Go to Plant data / storage 2 tab
    Column
    width50%

    SP Horizontal nav item
    anchor1958699830
    namePlant data / stor. 2

    Plant data / stor. 2

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Profit Center

    Check the request form

    Go to Accounting 1 tab
    Column
    width50%

    SP Horizontal nav item
    anchor1264798086
    nameAccounting 1

    Accounting 1

    Section
    Column
    width50%
    Column
    width50%
    Main activitiesKey points

    Valuation Class

    Default Z120 

    Price ControlDefault V
    Price UnitDefault 1000
    Moving price

    Check the request form →  Standard price x 1000

    Warning

    This a sensitive field, if the information populated is incorrect only few Controllers has access to change it.

    Make sure on the decimal notation symbol that was sent (comma or dot)

    Go to Accounting 2 tab
    Column
    width50%

    SP Horizontal nav item
    anchor1264798087
    nameAccounting 2

    Accounting 2

    Section
    Column
    width50%
    Column
    width50%
    creationThe next step is to request the Purchase Info Record and Source List
    Main activities

    No info is entered in Accounting 2 tab, nonetheless, the view has to be activated to ensure correct operation of the system.

    When all data has been entered, save the material by pressing button and exit material
    Warning
    creation
    Column
    width50%

    Accounting 2

    SP Horizontal nav item
    anchor399011840
    nameCompleting the material

    Completing the material

    Section
    Column
    width50%
    Column
    width50%
    Main activities
    The next step is to request the Purchase Info Record and Source List creation.
    Add the newly created material number/s and PIR/Source List information in Helix.





    Creation

    Creation

    of ZPRC - Commercial Products


    It is in Data Management scope to create ZPRC records for Raw Materials when requested comes from HazCom Team. When ZPRC record is completed in SAP WP1WP2, systems are being synchronized overnight and PRCO code appears on HazCom side.
    To complete this request material chemical name should be verified and provided by HazCom Team.

    Use MM01 transaction and populate:

    Main activities

    Key points

    Industry SectorAlways choose "Chemical Industry"
    Material TypeZPRC
    Copy from… MaterialOption to copy data from an existing material can be useful in some cases, e.g. if you need to create multiple similar materials 
    Hit Enter

    image2020-3-26_14-4-38.png

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Classification (General data)
    • Label data (General data view)
    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Material name in standard languages provided by Hazcom

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Default KG 

    Material GroupDefault 0451
    Old Material numberMSDS reference provided by requester
    Lab/Office

    Default Z20

    Go to Basic Data Text tab

    Maintained in standard languages when description does not fit in short text field

    Column
    width50%

    SP Horizontal nav item
    anchor282218065
    nameBasic data text

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Basic data text 

    Use button to add languages. Copy English text to all other languages:

    12 mandatory languages are:
    1 – Chinese (EN!)
    E – English
    F – French
    D – German
    I – Italian
    J – Japanese
    3 – Korean
    L – Polish
    P – Portuguese
    S – Spanish
    & – Brazilian Portuguese
    N – Dutch

    Note

    Maintained in standard languages when description does not fit in short text field.

    Go to Classification view
    SP Horizontal nav item
    anchor619642874
    nameClassification

    Classification

    Section
    Column
    width50%
    Main activitiesKey points
    Class Type 001 Material Class
    ClassDefault LIP0034040
    Go to label viewNo data maintained
    Save the material

    Warning

    After the ZPRC creation also create the ZUNB

    Column
    width50%










    Warning

    All changes to ZPRC's for Manufactured Materials should come via Justin Bender or Lisa Wohnlichfrom Plinio Morgonni.  Changes to ZPRC should NOT come through SharePoint.


    Creation of ZUNB - Stocked and non-valuated materials

    The purpose of ZUNB materials is to support the Solstice EHS Project interim phase. It provides a ZPRC and material link for all regions of Composite’s site. This type of material is used for label generation.

    Use MM01 transaction to create material

    Main activities

    Key points

    Industry SectorAlways choose "Chemical Industry"
    Material TypeSelect the material type indicated in the request form
    Copy from… MaterialOption to copy data from an existing material can be useful in some cases(2037990).
    Hit Enter

    Select Views to be created:

    • Basic Data 1 (General data)
    • Basic Data 2 (General data)
    • Puchasing (Plant data)
    • Quality Management - *Only for Material Group 0451
    • Label data (Genera data)

    • Fill in Organizational Levels

    Extend to the following plants:


    7264 ZZZZ ex 3969 / Négoce IT
    7265 ZZZZ ex 3969 / Négoce DE
    7266 ZZZZ ex 3969 / Négoce GB
    7267 ZZZZ ex 3969 / Négoce FR
    8269 ZZZZ ex ZUS4 / Trading USA
    8577 ZZZZ ex 7776 / Trading CN


    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor1821452685
    nameBasic data 1

    Basic data 1

    Section
    Column
    width50%
    Main activitiesKey points
    Material Description

    Copy from the ZPRC

    Note

    The description should be always in Upper case
    40 Characters max.

    Base Unit of Measure

    Copy from the ZPRC

    Material GroupCopy from the ZPRC
    Old Material numberCopy from the ZPRC
    Go to Additional Data tab


    Column
    width50%

    SP Horizontal nav item
    anchor1756999657
    nameDescriptions

    Basic data text

    Section
    Column
    width50%
    Main activitiesKey points
    Material descriptions in local languages 

    12 mandatory languages are:
    EN – English
    Z9 – Brazilian Portuguese
    ZH – Chinese
    KO – Korean
    DE – German
    FR – French
    IT – Italian
    JA – Japanese
    PL – Polish
    PT – Portuguese
    ES – Spanish
    NL – Dutch

    Go to Units of measure view From Basic Data View Units of Measure tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.
    Column
    width50%

    SP Horizontal nav item
    nameanchor2107646342
    nameUnits of measure

    Units of measure

    Section
    Column
    width50%
    Main activitiesKey points
    Enter Alternate Units of Measure conversions

    Fixed conversions:

    1 BJ <-> 1 KG

    1 DR <-> 1 KG

    1 PL <-> 1 KG

    Go to Basic data 2 view
    Column
    width50%

    SP Horizontal nav item
    anchor630458450
    nameBasic data 2

    Basic data 2 

    Section
    Column
    width50%
    Main activitiesKey points
    Basic material 

    Check the Freshdesk Ticket

    Go to Purchasing view
    Column
    width50%

    SP Horizontal nav item
    anchor1993706942
    namePurchasing

    Purchasing 

    Section
    Column
    width50%
    Main activities
    No data has to be maintained in Purchasing view, however the view has to be created
    Go to Label Data Quality view
    Column
    width50%

    SP Horizontal nav item
    anchor1930256964
    nameLabelQuality Management

    Quality Management

    Section


    NOTE! Create this view when Material Group is 0451

    Label

    Section

    Label

    Templates for Label data:

    All available on Material 2028246


    Section
    Column
    width50%
    Main activitiesKey Points
    Primary Packaging Unit (PPU)Default DR - Drum
    Select the primary packaging unit of measurementPress the indicated button to "Import" labeling specifications for selected packaging.
    Image Removed
    Column
    width50%
    SP Horizontal nav item
    nameLabel

    Note! Remember to perform the extension for all the six plants:

    7264 ZZZZ ex 3969 / Négoce IT
    7265 ZZZZ ex 3969 / Négoce DE
    7266 ZZZZ ex 3969 / Négoce GB
    7267 ZZZZ ex 3969 / Négoce FR
    8269 ZZZZ ex ZUS4 / Trading USA
    8577 ZZZZ ex 7776 / Trading CN
    Column
    width50%
    Main activitiesKey
    Points
    Enter the Material #2028246

    Press Image Removed

    Leave all the material types selected

    Press Image Removed

    When all data has been entered, save the material by pressing Image Removed button and exit material creation

    points

    Inspection interval

    Copy from the material form

    • If not provided add the same amount of days as shelf life
    • Should be equal to or less than the total shelf, if bigger contact the requester
    QM proc. activeAlways flagged 
    QM Control Key

    European plants - default REACH
    Other plants - default 0000


    7265  - REACH
    7266  - REACH
    8269  - 0000
    8577  - 0000

    Go to Label view
    Column
    width50%

    Image Removed

    Image Removed

    Overflow process

    Image Added

    SP Horizontal nav item
    anchor73174740
    nameLabel

    Label

    Section
    Column
    width50%
    Main activitiesKey Points
    Primary Packaging Unit (PPU)Default DR - Drum
    Select the primary packaging unit of measurement
    Press the indicated button to "Import" labeling specifications for selected packaging.

    Templates for Label data:

    All available on Material 2028246

    Column
    width50%

    Image Added

    SP Horizontal nav item
    anchor73174740
    nameLabel

    Label

    Section
    Column
    width50%
    Main activitiesKey Points
    Enter the Material #2028246

    Press Image Added


    Leave all the material types selected


    Press Image Added


    When all data has been entered, save the material by pressing Image Added button and exit material creation


    Note! Remember to perform the extension for all the four plants:

    7265 ZZZZ ex 3969 / Négoce DE
    7266 ZZZZ ex 3969 / Négoce GB
    8269 ZZZZ ex ZUS4 / Trading USA
    8577 ZZZZ ex 7776 / Trading CN


    Column
    width50%

    Image Added

    Image Added



    Overflow process

    It is an additional extension with 0A (intercompany) distribution channel to Overflow warehouses for material storage purposes in case the original warehouse for the plant is full.

    Applicable to the following plants, but might be requested as additional extension by some other plants and also specified in the Distr Center field in the request form (example: Heanor can request additional extension to 8818).

    Those to be setup only when additional Overflow Extension request is received after the completion of the main request by all the teams. However, for plants 8368-7180 Havre de Grace and 8370-7180 Winona, the overflow extension to 8818-7180 First Choice Vineland is a must.

    And done as a copy of the Manufacturing plant extension, process below.below.

    • 8364 - 7180 Anaheim
    • 8367 - 7180 Piedmont8350 - 7771 Wrexham
    • 8368 - 7180 Havre de Grace (overflow extension to 8818 - 7180 First Choice Vineland is a must)
    • 8370 - 7180 Winona (overflow extension to 8818 - 7180 First Choice Vineland is a must)
    • 8350 - 7771 Wrexham
    • 8400 - 7771 Heanor  (note: it is not possible to share 8802 K&N extension between 8400 Heanor and 8350 Wrexham, since setup is different)

    Reference the Overflow document to check the fields to be changed based on the plant.

    Source lists should always be requested to create from the plants to Overflow (example from 8350 8368 to 88028818), and additional PIR's will be specified in the request.


    Extend the material by creation transaction:

    Main activitiesKey points
    MaterialMaterial number to be extended for overflow warehouse
    Industry SectorAlways choose "Chemical Industry"
    Material Type
    Copy from… MaterialMaterial number to be extended for overflow warehouse

    Select views to be created:

    Fill in organizational levels:

    Main activitiesTips / Best practisesKey points

    Plant


    As per plant

    Storage location


    As per plant
    Sales organization
    As per plant
    Distribution channel
    As per plant
    Warehouse no.
    As per plant


    No changes on the views, just pass through and open the material for Sales: Sales org. 1, Sales: Sales org. 2.

    Press enter and Go to Sales: general/plant view

    SP Horizontal nav group
    color#B3D4FF
    SP Horizontal nav item
    anchor420926130
    nameSales: general/plant

    Sales: general/plant

    Section
    Column
    width50%
    Main activitiesKey points
    Availability check

    As per file

    Loading Group

    As per file

    Profit CenterAs per file

    Just pass through and

    open the material for Foreign trade export

    No changes on the view
    Go to Purchasing view
    Column
    width50%
    SP Horizontal nav item
    anchor2003975778
    namePurchasing

    Purchasing

    Section
    Column
    width50%
    Main activitiesKey points
    Purchasing Group 

    As per file

    Source List

    Always checked 

    Pass through and go to MRP1No changes on the view
    Go to MRP2 view
    Column
    width50%

    image2020-4-2_16-47-16.png

    SP Horizontal nav item
    anchor2375239
    nameMRP2

    MRP2

    Section
    Column
    width50%
    Main activitiesKey points
    Procurement type As per file
    Special ProcurementAs per file
    Prod. Storage locationBlank
    Storage location for EPAccording to the plant you are extending to, As per file
    In-house productionCleared
    Planned deliv. timeDefault to 1

    Just pass through and

    open the material for MRP 2 and MRP 3

    No changes on the view
    Go to plant stor. 1
    Column
    width50%

    SP Horizontal nav item
    anchor134939339
    namePlant Storage Data 1

    Plant Storage Data 1

    Section
    Column
    width50%
    Main activitiesKey points
    CC phys inv. ind Blank

    Just pass through and open the material for Plant data/stor.2 , Warehouse 1 and 2, Quality man., Accounting and Costing.


    Column
    width50%

    For the second overflow plant we can copy from the just created extension.

    There is no need for SalesOrg and Warehouse views.


    Now go through all the views without making any changes,except for MRP2, where Storage loc. For EP should be changed to correspondent plant:

    Once you are all through other views without changes, save the material.

    After the material is saved, create a request to the PSL Team to make necessary Source lists for:

    • Shipments from the Main plant to the Overflow plant
    • Shipments from the Overflow plant back to the Main plant


    Material extension

    Composite Material extension requests to new plant or sales org should come through Sharepoint.

    Note

    Extension requests to China sales org/dc’s can be accepted from Catherine Lu - via Service One:

    • CN41  Composite Materials (7776)
    • CN36  Composite Materials (7734)
    • US37  Composite Matls (CN) (7180)** not included in governance
    • Any other sales org requests - reach out to Lisa Wohnlich for Plinio Morgonni for clarification - all other sales orgs should be requested by other people through SharePoint MDM

    To process Catherine Lu's requests:

    • Product Manager approval is necessary for all materials not manufactured in China plants:
      • To determine if a material is manufactured in a China plant, look at the plants Procurement type found in view MRP2 
      • If the material is manufactured in China, the procurement type will be set as  ''E''
      • If the Procurement type is not set as E, then the material is not manufactured in China and the Product Line Managers approval is needed to proceed
    • All requests for material extensions to a China plant should be routed through Rick Marmol Plinio Morgonni and a SharePoint request will be created. 
    Main activitiesTips/Best practices
    Enter transaction MM01

    Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)

    T-code can be entered directly in Command field. T-code can be saved in Favorites


    Select Material, Industry Sector, Material Type

    Material is the material number that needs to be extended

    Industry Sector always C Chemical Industry

    Material Type the same as the material that is being extended

    Copy from… option can be used, preferably to copy from an existing view of the same material

    Select the necessary views for the extension

    For sales org extension select sales organization views for all applicable material types

    Sales Organization views:

    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2


    For plant extension select plant views according to the specific material type

    To determine which plant view needs to be opened, please see material creation section for each matrial type

    Plant views:

    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data Storage 1
    • General Plant Data Storage 2
    • Warehouse level
      • Warehouse Management 1
      • Warehouse Management 2
    • Quality Management

    Select Organizational levelsTo determine which organizational levels need to be selected, please see material form and material creation section for each matrial type

    Save the changes performed

    If the plant has other available sales orgs in file, please extend to those as well

    Note! Don't forget to extend the material to the new plant's storage locations and warehouse according to material type


    Note

    For Plant extensions, in case Freight group is missing:

    • Extend the material to the requested plant and as the Freight group, temporarily put the default dummy material freight group from the originating extension;: ZZZZZ
    • Complete the task in Sharepoint
    • Leave the ticket open, reach out to Frank Valendo for the correct material freight group and update the extension if required.


    Material modification

    Manual material modification

    Composite Material change requests can come through Sharepoint or Freshdesk.

    Please see file to check which should be used for the particular change request - Sharepoint or Freshdesk.

    In this file you can also find whether you have to get an approval for the change, as well as the correlated fields.

    Main activitiesTips/Best practices
    Enter transaction MM02

    Full path: Logistics -> Materials Management -> Material master -> Material -> Change

    T-code can be entered directly in Command field. T-code can be saved in Favorites

    Select the view containing the field that needs modification
    Select the Organizational Level for which the modification is requested
    Make the requsted updateRepeat the modification for all Sales Areas or Plants if applicable
    Save the changes performed


    Material mass modification

    Material master mass modification is performed when a change of a value in the same field(s) for a list of materials needs to be carried out.

    Requester should submit a Freskdesk ticket with an attached file indicating the necessary changes.

    Note! Mass update requests for all material master information require approval require approval from the CM EDA (Lisa WohnlichPlinio Morgonni) before updates are made. Data Governance Lead should be informed.

    Note! Mass update requests for MRP 1-4 view information require Lisa WohnlichPlinio Morgonni's approval and an additional approval from Susan Lloyd Kane, or George Helton, or Andrew Jazwiecki before from Laura Dowling before updates are made. 

    Main activitiesTips/Best practices
    Enter transaction MM17

    Full path: Logistics -> Materials Management -> Material master -> Material

    T-code can be entered directly in Command field. T-code can be saved in Favorites
    You can exit transaction without saving changes at any time
    You can export data to a file from this transaction using Print option


    Select the Table(s) containing the field(s) that need to be modified


    Go to Fields tab

    Select the Field(s) that need to be modified

    Use search option to easily find the field to be changed. Use technical name of the field in search. You can find out technical name of the field pressing F1 when field is selected and pressing Technical Information button 

    Press Execute button 



    Limit selection as much as possible to perform the change only for the materials that need it

    Use additional options on the bottom of selection screen to amend selection options or add/remove selection fields if necessary 

    Press Execute button 


    Press Execute button 



    Enter new valueNew value(s) has to be entered in the designated space above list of materials
    It is possible to deselect records that do not require change
    Press 'Perform mass change' button to copy the value to selected materials
    Press 'Test changes' button to make system check the changes without saving them

    Check log of changes performed in Test modeGreen light indicates successful change
    Yellow light indicates a warning
    Red light indicates data change is not possible/allowed

    Image Removed

    Save the changes performedCheck log of changes performedMass change of data can be performed also by importing data from file or clipboard

    Image Removed

    Appendix – List of approved requestors Anchorapproversapprovers
    change
    Yellow light indicates a warning
    Red light indicates data change is not possible/allowed

    Image Added

    Save the changes performedCheck log of changes performed

    Mass change of data can be performed also by importing data from file or clipboard

    Image Added

    Mass changes performed using MM17 is not triggering data transfer to WPX. To solve this issue we have two options.

    1. Use other tools like LSMW, Process Runner or other programs to perform mass changes
    2. Use MM17 as usual, but once the changes are made, manually push the material codes to WPX using the BD10 transaction.

              Message type to be used is ZWXMATMAS

              Logical system is WPXCLNT400

    Image Added


    Appendix – List of approved requestors
    Anchor
    approvers
    approvers

     Composite Materials Master Data Governance Who's Who - link where you can find the appropriate person for specific roles per site.

     Composite Materials Master Data Governance Who's Who - link where you can find the appropriate person for specific roles per site.

    Plant

    Data Governance Lead

    DGL Backup

    Anaheim 8364

    Rehan Suhrwardy

    Nic Donovan

    Orange 8361

    Rehan Suhrwardy

    D’Air 6363

    Bruce Gormley

    Greenville 8365

    Austin Helton

    Brianna Hammond

    Winona 8370

    Danielle Dietermann

    Jenna Sand

    Kalamazoo 8456

    Carrie Replogle

    Havre de Grace 8368

    John Cahoon

    Kenya Eaton

    Piedmon 8367 / Rock Hill 8785

    Daniel Sykes

    Wrexham 8350

    Stuart Tudor Jones

    Peter Kaye

    Oestringen 8347

    Nina Kunze

    Jose Marin

    Fengxian 8628

    Rick Marmol

    Heanor 8400James TaylorLaura Goddard


    Appendix – Warehouse & Storage location
    Anchor
    storage_location
    storage_location

    Link to Warehouse and Storage locations

     

    Embedded Google Drive File
    docid1-HMkXntXAAVgvVdLqJLlDUJEKKQTSocpMkRaQJLfTyE

    Appendix – Solstice Aero Material Master Views and Fields

    Link to Solstice Aero Material Master Views and Fields

     

    Embedded Google Drive File
    docid17ZnIB4pOWSo-BwbEHQaRHM5NXoyDuAT2DQeg-ANtKV0
     

    Appendix – DG indicator updates

    Requests can be received from:

    Check for other materials with the same ZPRC and put the same DG indicator to the newly created material. Then add it in the file for them to verify it is ok or if the ZPRC is new and no other material is available for reference.

    Once the DG has been updated, check if the transportation group matches with the DG indicator. If it does not match, update the transportation group according to the DG indicator and add Frank Valendo (frank.valendo@solvay.com) in add Plinio Morgonni in copy of your reply.
    Please see example below where the transp. group must be changed due to the DG indicator update:

    • DG Indicator is GPP (hazard)
    • Transportation group 0001 - Packed 

    Note! Transportation label should not be maintained, since this information is stored by the plant

    Appendix – SharePoint Workflow Management Tool

    Link to the presentation. Please check presentation for detailed information on the tool. 

    Embedded Google Drive File
    docid1Z_LDNOPO8TzxCYbaOusVU7sAp5Kc5n2JpV8AR8mUgT4


    Appendix – List of approvers

    ZERS

    ZERS  -  Link


    8456 Ken SharpMichael Adler

    ZERS (Materials with Division WA)
    creation/modification/deletion
    PlantBuyer
    83677180 PiedmontUS

    Kay DrakeStephen Johnson

    84567180 KalamazooUS

    8785

    7180 Rock Hill

    US

    8350

    7771 Wrexham

    GBPhilippa Capstick

    8400

    7771 Heanor

    GB
    83617180 OrangeUSMichael Enes
    8363

    7180 Anaheim D'Aircraft

    US
    83647180 AnaheimUS
    83657180 Greenville, TXUSKeith Price
    83687180 Havre De GraceUS
    83707180 WinonaUSDaniel Corcoran
    83477772 OestringenDESteffen SchweickertDominic Grad



    Appendix – Material Inactivation 

    Requests via Fresh Desk Service One ticket from Quality Manager or Data Governance Lead, request request approval from Product Line Manager by material division :

    • I1 Composites Hot Melt → Greg Kelly

    • G2 Composite Other → Greg Kelly

    • I0 Composites Solution → Dan Eskelsen

    • G3 Adhesives → Shawn Grobe

    • G4 Fibers and Fabrics → Lisa Wohnlich

    • G6 Thermoplastics → Lisa Walton

    and put Plinio Morgonni in CC.

    Before inactivation material should be checked for open items under "Stock overview"

    If there are no open activities, Stock will show only "0". If any other values displayed, appropriate Product Manager should be contacted for Stock removal.


    LevelInactivation
    Global 

    After Stock is cleared material can be inactivated.


    If material has to be inactivated for all plants and sales areas

    • Set X-plant matl status (Basic data 1 view) to Z0
    • Set X-distr.chain status (Sales: sales org. 1 view) to: 
      • 61 (Not Available for Sales) and update the date as requested in the ticket, if not provided use the date of inactivation.
    • Set Plant-sp.matl status (MRP1 view) to:
      • Z0 for each plant (field is available also in Purchasing, Quality Management and Costing views)
    • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
    • Change Description adding *OBS* before name in all languages
    • Activate Deletion Flag in MM06
    • Use BD10 tcode to push material master to WPX  (msg: ZWXMATMAS / system: WPXCLNT400)
    Local

    Note! For local inactivation the plant might request the value to be populated in SAP, proceed with the inactivation with the values provided in the ticket 

    If material has to be inactivated for specific sales areas

    • Set DChain-spec. status (Sales: sales org. 1 view) to: 
      • 61 (Not Available for Sales) and update the date as requested in the ticket, if not provided use the date of inactivation.
      • 64 (Cancelled) and update the date as requested in the ticket, if not provided use the date of inactivation.

    If material has to be inactivated for specific plants 

    • Set Plant-sp.matl status (MRP1 view) to:
      • Z0 for each plant that has to be blocked (field is available also in Purchasing, Quality Management and Costing views)
      • Z5 for each plant that has to be blocked (field is available also in Purchasing, Quality Management and Costing views)
    • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
    • Activate Deletion Flag in MM06 for the requested plant
    • Use BD10 tcode to push material master to WPX  (msg: ZWXMATMAS / system: WPXCLNT400)

    Note! ZPRC (Material group 0450) inactivation needs to be performed by Lisa Wohnlich Plinio Morgonni (Composite Materials) after all the ZMATs are inactivated.



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