*COST SECTIONS (Core cost centers and Allocation of costs)*
<span style="color: #ff0000"><strong><span style="text-decoration: underline; ">UPDATE of 22nd July 2011:</span></strong></span>
<span style="color: #ff0000"><strong>Additional comment for cost centers 164 and 173: social expenditures related to trainees, apprentices , worker councils cannot be reported in Cost sections 164 (HR function cost). Personal costs</strong></span> <span style="color: #ff0000"><strong>should be reported preferably in the unit of the employee, or, if not possible,</strong></span> <span style="color: #ff0000"><strong>in 173 (social benefits). External costs are reported in cost section 173.</strong></span>
<span style="color: #ff0000"><strong><span style="text-decoration: underline; ">UPDATE of 5th May 2011:</span></strong></span>
<span style="color: #ff0000"><strong>Cost of Technical control: fix Assets management (technical inventory) and investment bugeting must be reported in cost center 104 (Engineering - study office) and not in 163 (finance)</strong></span>
<span style="color: #ff0000"><strong><span style="text-decoration: underline; ">UPDATE of 13 april 2011:</span></strong></span>
<span style="color: #ff0000"><strong>To allow identification and reporting of HR FTEs and costs, all HR manager and staff are allocated to HR cost center 164. Social benefits activities and expenditures are allocated to cost center 173.</strong></span>
<span style="color: #ff0000"><strong>Change of wording in order to reflect better the new organization Horizon</strong></span>
<span style="color: #ff0000"><strong>BU management cost reported under FATA as from 1/4/2011. Not necessary anymore to report these cost separately under FCAS.</strong></span>
<span style="color: #ff0000"><strong>Shared Services renamed General services (to avoid confusion with Shared Service entities)</strong></span>
<span style="color: #ff0000"><strong><span style="text-decoration: underline; ">UPDATE of 5 january 2011:</span></strong></span>
<span style="color: #ff0000"><strong>To allow identification and reporting of Finance FTEs and costs, The sector and BU controllers are allocated to Finance cost center 163 and not any more to 182 Sector and BU management</strong></span>
*This document describes the various FUNCTIONS (both internal and external) and the place where they are accounted for in cost center accounting.*
<span style="color: #ff0000"><strong>SCOPE:</strong></span>
<span style="color: #ff0000"><strong>This note applies to the costs generated by the organizational units of the related reporting entities. The organizational units (cost centers) are categorized according to the purpose of their own activities and not according to the nature of services provided <em>(these latter are maintained through cost elements and are not subjected to cost centers)</em>.</strong></span>
<span style="color: #ff0000"><strong>The note "</strong></span>[{*}PRINCIPLES ABOUT THE USE OF ORGANIZATIONAL COST CENTERS*|http://teamsites.solvay.com/sites/DCFI-CC-GAC/Accounting/Use%20of%20Organizational%20cost%20centers.doc]<span style="color: #ff0000"><strong>" forms an integral part of this document.</strong></span>
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*The abbreviation C/C is used to indicate cost centers.*
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*+DIRECT MARKETING COSTS+*
[SF<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt282003183</ac:parameter></ac:structured-macro>GB|] - SECTION OF BUSINESS OVERHEADS
*+DISTRIBUTION COSTS+*
[SFDI|] - SECTION OF DISTRIBUTION COSTS
*+SUPPORT SERVICES+*
[SFT<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt282003167</ac:parameter></ac:structured-macro><ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt282003168</ac:parameter></ac:structured-macro><ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt292369223</ac:parameter></ac:structured-macro><ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt292369224</ac:parameter></ac:structured-macro>A|] - SECTION OF ADMINISTRATIVE AND MISCELLANEOUS OVERHEADS
[S<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt292369642</ac:parameter></ac:structured-macro>F<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">_Hlt292369251</ac:parameter></ac:structured-macro>GT|] - SECTION OF TECHNICAL OVERHEADS
*+SFAU -+* [{*}OTHER COST CENTERS OR COST OBJECTS*|]
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Cost Centers |
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[196 |
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<ac:structured-macro ac:name="unmigrated-wiki-markup"><ac:plain-text-body><![CDATA[ |
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[197 |
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ADMINISTRATIVE FUNCTIONS |
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[161 |
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[162 |
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[165 |
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[166 |
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[167 |
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MISCELLANEOUS FUNCTIONS |
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MAINTENANCE & CONSTRUCTIONS |
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HANDLING & TRANSPORT |
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HSE (HEALTH, SAFETY, ENVIRONMENT) |
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PURCHASING & PROCUREMENT STORES |
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[132 |
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LABORATORIES / COMPLIANCE |
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SFAU - OTHER COST CENTERS OR COST OBJECTS |
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INVENTORIES |
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MANUFACTURING & PRODUCTION-RELATED INDUSTRIAL COSTS |
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SFGB - SECTION OF BUSINESS OVERHEADS
181Sales force
Main activities of representatives and contacts with customers, i.e.:
Allocation:
Allocation to the divisions based on a fixed grid under FCOMT. As reference we recommend to take the best estimate of the time to spend on the reporting Divisions..
182 BU management
BU Management (including the Supply Chains), and their secretarial staff
The BU Management includes costs whatever the localization where the BU develop their activities (SCH, Region, subsidiaries).
Liaison Production-Sales (LVP)
Actions allowing to stay on the market (e.g.: protective action for some products)
Product liability insurance
Allocation:
The costs invoiced by the BU and other management organizations are directly allocated to the reporting cost centers under FATA. This applies for the income realized by the invoicing entity (class 7) and for the expenses accounted for by the receiving entity (class 6). These cost elements of classes 6 and 7 are standardized.
The BU are allocated based on the time to spend for each Division / Region. Afterwards, the portion of each producing company is defined according to its share in the NETV of the Division / Region.
The entire costs are to be charged to the various receivers C/C.
183Operational logistic management
The responsibilities of this C/C, related to the supervision of distribution costs, are a.o. the following:
Remark: Within FOCUS, this C/C corresponds to the RELOM function (Regional Logistic Operation Manager).
Allocation:
Allocation to the divisions based on a fixed grid at the time of the budget. As reference we recommend to take the best estimate of the time to spend on the reporting Divisions. The keys based on NETV are to be avoided. The entire costs are to be charged to the various receivers C/C.
184Local commercial management and Marketing
Commercial Management and its secretarial staff,
Marketing activities, i.e.:
Management of the subsidiaries and their secretarial staff.
Note: Distinction can be made, if needed, in order to segregate the commercial management C/C and the marketing C/C.
Allocation:
When marketing C/C by division exist: direct allocation to this C/C, then 100% on the divisions. The remaining costs are allocated to the divisions based on a fixed grid at the time of the budget. As reference we recommend to take the best estimate of the time to spend on the reporting Divisions. The keys based on NETV are to be avoided. The entire costs are to be charged to the various receivers C/C.
187Pricing
To collect the Group services charge by entity
Allocation: 100% to FATA .
188Technical Assistance to Customers (ATC)
Activities of technical support to the customers in the aim of optimizing and diversifying existing products
Technical coordination of products
Note that the ATC function of NOH is invoiced under RECH.
Allocation: To the divisions based on a fixed grid at the time of the budget. As reference we recommend to take the best estimate of the time to spend on the reporting Divisions. The keys based on NETV are to be avoided. The entire costs are to be charged to the various receivers C/C.
189Order Fulfillment
Activities of management, follow-up and control of the good execution of orders
Set-up and follow-up the manufacturing activities and programs (production-sale interfaces)
Customer-care service (CCS)
Follow-up of claims
A more detailed breakdown can be necessary. In this case, in addition to a 'shared activities' C/C, there could be more detailed C/C such as the customer-care service, that in turn can be subdivided into front office and back office.
Allocation:
In general, the costs are reported under FCOMT.
In all cases, the reference will be a volume of activities foreseen in the budget. In the case of the back office, we could allocate the costs on the divisions based on the budgeted volume of the distribution, possibly weighted according to the destinations and the complexity of the necessary transactions.However, the cost related to the follow-up of production planning is charged to the cost prices of production. The claims related to the product quality can also be charged to the cost prices of production.
SFDI - SECTION OF DISTRIBUTION COSTS
191Shared distribution costs (sales logistics)
Activities associated with packaging, warehousing and loading of finished products, carried out in the production site by the same service (manpower, energy, maintenance and depreciation of premises and equipment: machines, etc., various related costs, etc). The related costs are difficult to dissociate in terms of each activity, partially or in full.
Group(s) of activities under the same cost driver:
*Allocation{*}:
Shared costs are allocated by activity: packaging, warehousing and loading, and, among them, by product, distinguishing between packaged products and bulk products.Note: Packaging costs that are likely to be included in the shared distribution costs never include the cost of the container, i.e. the packaging itself.
The allocation can be decided upon in various ways depending on the information available: see the various hypotheses mentioned in [appendix A|].
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<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">cc192</ac:parameter></ac:structured-macro>{*}192Shipping department - packaged & bulk*
Activities related to the shipping of bulk or packaged finished products, to customers or to commercial platforms, starting from the production site (site platform), or possibly from external logistics platforms.
*Group(s) of activities under the same cost driver{*}: |
*Allocation{*}:
Allocation to the C/C "warehousing & loading costs of packaged products" ([194|]) and "loading costs of bulk products" ([195|]), <span style="color: #008000">based on the cost driver "quantities shipped as budgeted for the year Y+1",</span> <span style="color: #008000">using an annual fixed price</span>.
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<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">cc193</ac:parameter></ac:structured-macro>{*}193Finished goods packaging department*
Packaging operations on finished goods (in bags, bulk-bags, octabins, etc), made on the production site or on an external logistics platform, for warehousing or direct loading on means of transport, and shipping to customers or to a commercial platform.
*Group(s) of activities under the same cost driver{*}: |
Remarks:
Allocation:
General principle:
Rules for allocating costs:
The allocation is made in proportion to the direct packaging manpower, should the identification of work by product be possible. Should this not be possible, in proportion to the tons packaged, possibly with a coefficient.
Important remarks:
194Warehousing & loading costs of packaged products
Activities related to the following operations:
Group(s) of activities under the same cost driver:
*Allocation{*}:
The various homogeneous activities are assigned to the cost center of warehousing and loading costs of the various products without considering either the type of packaging or the means of transport. This C/C is then allocated by product on the basis of quantities packaged and shipped (with coefficients).
The primary costs that can easily be assigned to the various products are allocated immediately.
This C/C also receives the allocation of the "shared distribution costs" ([191|]) and of the "shipping department - packaged & bulk" ([192|]).
Remark on "de-bagging": |
When performed for bulk loading: The cost of this emptying is allocated to the C/C "loading costs of bulk products" ([195|]). |
The recipients are the various PIF under MAGA.
195Loading costs of bulk products
Activities related to loading operations in the production site onto a transport vehicle (railcar, road truck, boat, transport container) of bulk finished goods from silos or bulk storage warehouses.
Group(s) of activities under the same cost driver:
Allocation:
Direct loading manpower, i.e. the cost of staff directly involved in loading operations: direct assignment by product (but not by transport type)
Other packaging costs: These are:
The allocation is made in proportion to the direct loading manpower. Remarks:
The recipients are the various PIF under MAGA.
196External non-commercial platforms
These are logistics platforms outside production plants, generally subcontracted (i.e. managed by third parties but under the responsibility of the production site), and intended to offset the lack of storage and/or packaging capacity on the production site.
Note that in Sales system, these logistics platforms are characterized by the fact that products stored there are not yet allocated to a specific market and are consequently included in the dynamic management of inventories.
Group(s) of activities under the same cost driver:
Remarks:
In addition to the costs of the various activities mentioned above, the following transport costs of finished goods are included:
Inversely, packaging or repackaging costs of finished goods to record under this C/C do not include the cost of the container, i.e. the packaging itself that is directly allocated to the C/C "finished goods packaging department" ([193|]).
*Allocation{*}:
The method for allocating these costs by activity/product/packaging type can be designed in various ways depending on the detail level of information to be provided by the subcontractors responsible for running these logistic platforms. See the various hypotheses mentioned in [appendix A|]. Note: The various hypotheses mentioned do not apply to transport to and among logistic platforms, these latter being normally reported by product/packaging type.
Remarks: |
To group all these platforms under a single common C/C. However, this solution can only be considered if the type of information available for each of the platforms involved is identical, meaning that the same hypothesis among the 4 mentioned in [appendix A|] can apply to all these platforms. |
With the exception of any work invoiced to third parties or Group companies, costs accounted for here are allocated at the end of the month:
197Commercial platforms
They relate to external platforms that are generally subcontracted.
Unlike logistic platforms, the products stored on commercial platforms are already assigned to a market and are therefore not integrated into the consolidated management of dynamic stocks in sales system.
Group(s) of activities under the same cost driver:
Remarks:
*Allocation{*}:
The allocation by activity/product/packaging type, other than the cost of the packaging itself, can be designed in various ways depending on the detail level of information to be provided by the subcontractors responsible for running these commercial platforms. See the various hypotheses mentioned in [appendix A|]. Note: The various hypotheses mentioned do not apply to transport to and among logistic platforms, as well as to the packaging cost itself; these latter being normally reported by product/packaging type.
Remarks: |
To group all these platforms under a single common C/C. However, this solution can only be considered if the type of information available for each of the platforms involved is identical, meaning that the same hypothesis among the 4 mentioned in [appendix A|] can apply to all these platforms. |
With the exception of any work invoiced to third parties or Group companies, costs accounted for here are allocated at the end of the month under [DEPOT|http://teamsites.solvay.com/sites/DCFI-CC-GAC/Financial%20Reporting%20Manual/TRDEC.aspx] "warehousing costs", and in accordance with the required axes (particularly the packaging type).
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*19x<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">ANNa</ac:parameter></ac:structured-macro> APPENDIX A - Allocation methods according to various hypotheses*
*These hypotheses refer to the C/C* [{*}191*|]{*},* [{*}196*|]{*}, and* [{*}197*|]{*}.*
*_1st hypothesis:_*
The platform staff records its work both by activity (packaging, warehousing and loading of packaged products, loading of bulk products, shipment) and by product. This allows: |
2nd hypothesis:
The platform staff records their work by activity and not by product. This allows:
In this case, the allocation by product is done on the basis of:
3rd hypothesis:
Only quantities packaged as well as quantities that have been stored, loaded or shipped are available by product.
All costs are allocated by activity and by product on the basis of quantities handled (with coefficients).
The coefficients exist in a table providing the relative importance of operating costs for the various activities/products, taking as basis for example the loading of packaged PVC in bags on shrink-wrapped pallets.
The relative importance of each "activity/product" concept can be established on the basis of the time required for the work to be performed on each of these concepts.
4th hypothesis:
The platform staff records their work by product and not by activity. This allows:
In this case, the allocation by activity, within each product, is done on the basis of quantities handled (packaged, handled, loaded, etc), with coefficients. The coefficients providing the relative importance for packaging, warehousing and/or loading must be determined for each product.
SFTA - SECTION OF ADMINISTRATIVE AND MISCELLANEOUS OVERHEADS
16ADMINISTRATIVE FUNCTIONS
161Information system and Technology
In addition to Management and its secretarial staff, this C/C covers the activities and expenditure relating to:
Allocation:
SIS services (SIS pricing).
For ERP costs invoiced by SIS, please note the following:
Telecommunications (voice and data): Allocation to cost centers, based on the cost driver "number of telecom devices installed", using an annual fixed price.
Visio-conference: Allocation to cost centers, based on the cost driver "headcounts", using an annual fixed price.
The data processing costs, as long as they do not relate to manufacturing activities, and the business data processing projects, as non-recurring costs, are charged to FATA. The data processing costs that relate to manufacturing activities are charged to the cost prices.
162 Management and miscellaneous administrative services
Current allocation:
The services are charged by pricing. The support to the users is re-invoiced to the applications users concerned. For the Management of multi-divisions plants, the portion corresponding to the BU representation on the site will be part of FATA, the portion of technical coordination remaining at cost prices of production level (except the ATU - Technical Assistance to the Plants - from NOH, reported under RECH).
The other Managing staffs are normally charged to FATA.
Allocation:
163Finance & Corporate Development
Allocation:
100% reported under FATA in all cases
164Personnel administration service
Current allocation:
Allocation to the recipients on the basis of preset tariffs (or based on fixed prices for the recurring activity). Costs are charged to the cost prices of production or to FATA according to the type of services. The cost driver used for invoicing is the tariff per man/day.
Allocation:
The allocation is based on man/days charged to the requesting party. Normally it ends up with 100% under FATA.
166 Communication
Current allocation:
Allocation to the recipients on basis of preset tariffs (or based on fixed prices for the recurring activity). The business communication is allocated by pricing to FATA. The cost drivers used for invoicing can be the following:
Allocation:
167Total Quality
Covers the activities of the TQM coordinator, of his service (improvement of quality), of the external consultants he may require.
The TQM coordinator:
Allocation:
Allocation to the beneficiaries (including production costs when related to manufacturing, based on the cost driver "time sheeting budgeted", using an annual fixed price.
168Support services for Holding and financial entities
Is the equivalent of 187 for commercial entities.
Allocation: 100% to FATA to the divisions.
169Technical services of DCRT
Allocation:
1 = Cost prices (CDV); 2, 3, and 6 = FATA 4 = RECH; 5 = Fixed assets (IMCOR).
17MISCELLANEOUS FUNCTIONS
173Social benefits (oeuvres sociales)
Allocation:
Allocation to cost centers, based on the cost driver "headcounts", using an annual fixed price. All headcounts are taken into consideration (production, logistics, administration, commercial, research).
174 General services – facility management
Includes expenses relating to shared installations (exploitation and maintenance of the central building, parking places, roads, lighting, etc)
Allocation:
Remark: For external services that are directly provided to the beneficiaries (e.g.: taxis, meal), the costs are charged to the related cost centers.
SFGT - SECTION OF TECHNICAL OVERHEADS
10MAINTENANCE & CONSTRUCTIONS
104Engineering (Study office)
Activities of designing and carrying out fixed assets projects, maintenance, research and development, clearance and demolition projects, etc, including:
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
Allocation:
The full cost of the engineering service, in addition to its registered personnel, includes the cost of temporary personnel or external personnel under the control of a personnel member. It also includes the cost of external studies, provided they relate to work for which the final responsibility is under the engineering service of the production site.
The full cost of the engineering service is based on services performed by registered personnel and non-registered personnel of this service (real hours worked assigned to a real hourly cost, increased to take into account the own number of hours of the engineering service).
In some exceptional cases, and with the approval of the engineering supervisor, study costs totally given to external offices taken full responsibility are directly allocated to the receiver PU/SU without flowing through this C/C.
The proportion of the cost of the engineering service is included in each of the relevant receiver C/C when activities relate to production or maintenance.
105Maintenance
WOKSHOPS
Activities of all workshop personnel, i.e.:
and involved in activities such as mechanical, building, construction, chemical products, electricity and Instrumentation (AMRA)
For some sites, a difference must be made between the AMRA proportion and the IS proportion included elsewhere in the C/C "information system and technology".
Remarks:
Sub-C/C workshops can be opened if necessary (e.g. in Rb: Building workshop, railway workshop, etc)
Work at fixed prices does not flow through this C/C and is treated as maintenance "external services" of the relevant receiver C/C.
Group(s) of activities under the same cost driver:
Within the same group of homogeneous activities (i.e. the workshops taken as a whole or for each type of specialized workshop: mechanical, construction, instrumentation, electrical, etc):
Allocation:
All activities 1) and 2) together are allocated based on hours invoiced by activities 1) at a cost, increased to take into account the own services of the workshops. Besides the activities charged to fixed assets and services provided for third parties, they are allocated via the C/C "maintenance" as:
Registered workers: Wages
Employees and identified registered support staff members: Salaries
Non-registered personnel
Supervision and other operating costs (incl. personnel running logistics)
Remark: The cost of using handling machines in the frame of maintenance activities is directly assigned to the receiver C/C, without flowing through the C/C "workshop".
OTHER EXPENDITURES
Collects:
Costs involved in maintaining installations, machines, material, and furniture in good condition, as well as the repair costs, allowing their optimal use until the end of their normal life.
Costs involved in overhauling old installations.
Any replacement of part in the broad sense of the term (mechanical, electrical, instrumentation, painting, etc) by another part identical or very similar to the original.
Refer to the note 2000-011-PPandE-E for the treatment related to maintenance costs to capitalize or to expense.
Group(s) of activities under the same cost driver:
Group 1: Hours of work performed:
Group 2: Costs invoiced:
Group 3: Stock issues from procurement stores.
*Allocation{*}:
Group 1: Direct assignment to the receiver C/C on the basis of hours of services performed, possibly by category (in accordance with the rule indicated under the C/C "workshop". This formula does not exclude introducing contracts on the basis of agreements between parties.
Group 2: Direct assignment to receiver C/C based on invoices.
Group 3: Stock issues based on the contracts existing for the groups 1 and 2
\\
*11HANDLING & TRANSPORT*
\\
<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">cc110</ac:parameter></ac:structured-macro>{*}110Shared equipment*
Garages, greasing bay and fuel distribution station for common use during handling and transport.
Remark: The costs of the weighing bridge allocated to the shipping department are assigned to the C/C "shipping department" ([192|]).
*Allocation{*}:
Garages and greasing bay: Forecast costs, adjusted if necessary during the year, are assigned to the receiver C/C on the basis of the number of maintenance hours of the vehicles involved, according to the formula:
Planned cost / number of hours scheduled for the maintenance of the vehicles = forecast hourly cost x actual number of hours of vehicle maintenance
Fuel distribution station: allocation based on the quantities of fuel distributed. The difference between the sum of actual costs and the sum of planned costs is allocated during the year on the basis of actual costs accounted for.
\\
<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">cc111</ac:parameter></ac:structured-macro>{*}111Automobiles, trucks & handling vehicles*
Collects costs related to machines run by a centralized service ([110|]) of handling and transport of persons and goods inside or outside the production site. *The C/C includes the management of handling vehicles{*}.
*Group(s) of activities under the same cost driver{*}:
The monitoring of operating costs (drivers' wages, fuel, servicing costs, depreciation, proportion of shared equipment, etc) is done at the level of the cost accounting, not by individual machine (*), but by homogeneous types of vehicles and machines, and by distinguishing the machines supplied with driver from those that are not.
(*) The monitoring of maintenance costs for each machine can be done using the detailed description contained in the C/C "maintenance" ([105|]).
*Current allocation{*}:
All machines managed by the "handling and transport" service are assigned to the beneficiaries in proportion of the actual number of hours of use (monthly grid by homogeneous type of machines), and according to the planned hourly rates, adjusted where necessary, and calculated according to the formula:
Planned cost / number of hours scheduled for vehicle maintenance = forecast hourly cost x number of hours of actual vehicle maintenance.
The forecast hourly rates are adjusted during the year so that, at the end of the financial year, and whenever possible, all the costs allocated to this C/C are assigned to the beneficiaries.
Remarks: |
The cost of work performed by the handling machines, as part of maintenance activities will be directly assigned to the receiver C/C without flowing through the C/C "workshops" ([105|]). |
Allocation revised:
The above allocation methods are still valid. However, for sites with few common vehicles, an allocation, based on the cost driver "time sheeting of budgeted vehicle usage", using an annual fixed price is recommended.
When the cost of management is not included in the vehicles' pricing, it is recommended to use an allocation, based on the cost driver "time sheeting", using an annual fixed price.
112Internal railroad transport
Operating and maintenance of the infrastructure and means of internal rail transport, including connections to the national network, as well as relevant weighing methods.
Group(s) of activities under the same cost driver:
Maintenance and control of the following equipment: Motorized tractors for moving purposes, railcars inside the production site up to the network + their garages, railcars remaining on the production site, infrastructure, railroads, signals, weighing devices
Use of this equipment for transport and handling.
Allocation:
The costs of the 2 groups of activities are allocated based on the cost driver "budgeted transported tons", using an annual fixed price.
113External railroad & river transport
Transport of materials by railcars (including iso-tankers), by barge or riverboats that are the Group's property, used for transporting goods outside the production site, and the related maintenance.
Remark: The costs of this transport, using rental railcars or boats and that are invoiced by third parties, will be directly allocated to the relevant C/C or reporting headings (warehouse of raw materials or fuel, transport costs of products sold, etc)
Group(s) of activities under the same cost driver:
Allocation:
For mono-product: Direct allocation to the receivers of the product transported (warehouse of raw materials or trading goods, transport of products sold, etc).
For multi-products: Direct allocation to the receivers according to a key set up by this C/C manager.
TRANSPORT COSTS OF FINISHED GOODS
1 |
Production site |
-> |
Customers |
2 |
Production site |
-> |
Platform of the production site (non allocated product) |
3 |
Production site |
-> |
Commercial platform (allocated product) |
4 |
Production site |
-> |
Other production site |
5 |
Platform of the production site |
-> |
Commercial platform |
6 |
Platform of the production site |
-> |
Customers |
7 |
Commercial platform |
-> |
Customers |
1 + 6 + 7 |
= |
|
|
2 + 3 |
= |
|
|
4 a |
= |
|
|
5 |
= |
|
\\
<ac:structured-macro ac:name="anchor"><ac:parameter ac:name="">cc116</ac:parameter></ac:structured-macro>{*}116Fixed equipment for handling raw materials, fuel & finished goods*
Operating of fixed equipment (cranes, bridges, gates, aerial pipes, quays, piers, etc) for loading or unloading raw materials, fuel and finished goods.
*Group(s) of activities under the same cost driver{*}:
Sub-C/C by equipment / material.
Relevant activities including the maintenance and inspection of fixed equipment as well as the use of fixed equipment.
Remark: The costs related to transport by pipes are included in the C/C "pipes" ([117|]).
*Current allocation{*}:
Operating cost for each equipment is allocated: |
Allocation:
In the case of shared use, an allocation, based on the cost driver "budgeted handled tons", using an annual fixed price is recommended.
117Pipes
Operating and maintenance of underground or aerial pipes outside the site but going up to distribution station of the production site for products mentioned below. The C/C includes the management of pipes.
Group(s) of activities under the same cost driver:
This C/C is broken down into as many sub-C/C's as there are pipes.
Remark: pipes used for transporting residues (waste into the sea, etc) are not included in this C/C, but are reported as environmental costs.
Allocation:
If there is a contract between the homogeneous activity and its customer, this is set up in proportion to the quantities taken and used by the customer.
Remark: In the case of partial or extended shutdown, or cessation of supplies to a customer, the costs will be reported as "shutdown costs".
Allocation for the management of pipes:
Allocation, based on the cost driver "time sheeting", using an annual fixed price.
12 HSE
This applies to sites concerned by the HSE cost center structure.
The sites NOT concerned by the HSE C/C structure should nevertheless be as close as possible to that structure.
Foreword:
The same cost center codes are to be used for current expenditures (which generally end up in production costs) and expenditures related to the past.
The cost price items that are mentioned below, and where the costs are to be reported, refer to the cost price layout.
Rules:
A cost center should be used every time possible for these activities so that costs can be allocated between the different beneficiaries. In particular for:
The costs charged to the cost centers will be allocated (most often by pricing) to the different production units and/or cost centers that use this activity. In their production costs reports, the production units will then show their share of the total amount under items 5.3 'HSE'.
With regard to effluent treatment units linked to a single production unit, an environment cost center will be used only if it involves significant expenditures and this, only in agreement with the BU/R&T concerned. This relates, for example, to the Solox (RB) unit and waste water biological treatment units.
In their production costs reports, the production units will show the costs under item 2.4 'Environment BU' or 5.3.0 'Environment' (depending on whether the management of the treatment plant is under the responsibility of the production manager or of a service unit, such as the environment department).
The costs linked to small units such as strippings, UTEG (Unité de Traitement pour Effluents Gazeux), absorptions, bag filters, flocculations and demercurisation units, should be accounted for directly in the main production cost center of the corresponding production unit.
The sites which want to follow the costs relating to a specific activity by means of a cost center can do this as an exception by managing this cost center by detailed distribution (or an equivalent allocation structure). This allows keeping unchanged the nature of the costs on the production cost centers.
Unlike current expenditures which end up in the production costs, past charges (e.g. historic pollutions) require special treatment:
If environmental provisions have been constituted in relation to these charges, and after agreement from the BU and DCRT-HSE on the expenditure, the costs will be charged to one or more cost centers specific to the provision. The short text of the costs centers will include the identifier for the provision defined by DCRT-HSE. More information on the management procedures for HSE provisions.
If not, they will be charged to a cost center settled to CPNFO or AREX depending on whether they are recurrent items or not. On this topic, the approval procedure for non-recurring items is to be referred to.
Standardized coding of HSE Cost Centers:
Cost centers relating to HSE activities, which must meet one of the criteria included in points 1 to 3 above, will be coded according to the rules listed in the tables below. Comments:
The « X » in the table corresponds to a choice of letters. This allows several CC to be created for the same type of activity if necessary.
With regard to the 3 positions following the code 126/127/128:
As usual in SAP, the codes below will be preceded by the 2 positions identifying the establishment.
Furthermore, we insist that the text adopted for the cost centers be understandable to people outside the site.
Note:
Unless otherwise indicated, all of the relevant operating costs will be charged to HSE cost centers, i.e.: personnel, maintenance, purchase of goods and services, utilities and depreciation costs, and, if applicable, the shared services (pricing).The preferred cost tracking template is the one used for the production cost reporting.
126Environment
Nomenclature of cost centers:
Environment department (1) |
|
126 |
|
|
|
0 |
X |
A |
→ |
Z |
Taxes (2) |
|
|
|
|
|
|
|
|
|
|
|
Water consumption |
126 |
|
|
|
1 |
X |
A |
→ |
E |
|
Water emissions |
126 |
|
|
|
1 |
X |
F |
→ |
I |
|
Air emissions |
126 |
|
|
|
1 |
X |
J |
→ |
M |
|
Waste |
126 |
|
|
|
1 |
X |
N |
→ |
Q |
|
Energy |
126 |
|
|
|
1 |
X |
R |
→ |
U |
|
Others (operating permit, …) |
126 |
|
|
|
1 |
X |
V |
→ |
Z |
Gaseous effluent |
|
|
|
|
|
|
|
|
|
|
|
Gas desulphurization |
126 |
|
|
|
2 |
X |
A |
→ |
H |
|
Incineration |
126 |
|
|
|
2 |
X |
I |
→ |
Q |
|
Other processes |
126 |
|
|
|
2 |
X |
R |
→ |
Z |
Aqueous effluent |
|
|
|
|
|
|
|
|
|
|
|
General (including sewage systems, effluent monitoring, …) |
126 |
|
|
|
3 |
A |
|
|
|
|
Biological treatment |
126 |
|
|
|
3 |
X |
B |
→ |
F |
|
Physico-chemical treatment |
126 |
|
|
|
3 |
X |
G |
→ |
J |
|
Discharge into sea / river |
126 |
|
|
|
3 |
X |
K |
→ |
M |
|
Treatment by third parties |
126 |
|
|
|
3 |
X |
N |
→ |
Q |
|
Other processes |
126 |
|
|
|
3 |
X |
R |
→ |
Z |
Waste (3) |
|
|
|
|
|
|
|
|
|
|
|
General |
126 |
|
|
|
4 |
X |
A |
→ |
M |
|
Elimination PCBs |
126 |
|
|
|
4 |
X |
N |
→ |
T |
Settling pounds |
|
126 |
|
|
|
5 |
X |
|
|
|
Landfill |
|
126 |
|
|
|
6 |
X |
|
|
|
Soil treatment |
|
|
|
|
|
|
|
|
|
|
|
General |
126 |
|
|
|
7 |
A |
|
|
|
|
Aquifer monitoring |
126 |
|
|
|
7 |
X |
B |
→ |
C |
|
Containment |
126 |
|
|
|
7 |
X |
D |
→ |
H |
|
Remediation |
126 |
|
|
|
7 |
X |
I |
→ |
Q |
|
Management of sediments |
126 |
|
|
|
7 |
X |
R |
→ |
Z |
Rehabilitation of installations |
|
|
|
|
|
|
|
|
|
|
|
General |
126 |
|
|
|
8 |
X |
A |
→ |
E |
|
Asbestos removal |
126 |
|
|
|
8 |
X |
F |
→ |
I |
|
Rehabilitation of mines, quarries and wells |
126 |
|
|
|
8 |
X |
J |
→ |
M |
Miscellaneous environment (4) |
|
126 |
|
|
|
9 |
X |
|
|
|
Comments:
(1) Environment department: Includes:
(2) Taxes
A cost center must be created for each type of environmental tax. The corresponding costs will then be allocated (detailed distribution) to the entities that pay the taxes (item 2.7.0 « Taxes » in the production cost report).
Note: Taxes included in the price of purchased raw materials and utilities (water, electricity, …) are of course not concerned by these cost centers. Land taxes are also to be excluded.
(3) Waste, by-products
As for waste in the strict sense, a cost center will only be created for the management of waste common to several production plants (used oil, municipal waste, ...).
The invoices relating to the waste sent outside for treatment should be allocated to cost element 6122040000 « Services for Waste treatment » (Group chart of accounts). As regards waste that is specific to a production unit (mercury, …), invoices should be allocated directly to the related production cost center and shown in the production cost reports under item 2.4 « Environment (BU) ».
The costs of the registered personnel in charge of waste management are still charged as operating personnel costs for the relevant production and environment departments.
Note: waste must not be confused with by-products. By-products are secondary materials transferred from one production unit to another for recycling in the form of saleable products. For example, organo-chlorine residues transferred to the UTEL (Unités de Traitement pour Effluents Liquides) where they are used to produce HCl and steam . These by-products are to be charged to item 1.4 "Miscellaneous recoveries".
Reminder: UTEL are covered by the production cost 32563620 and not by an environment cost center.
Environmental laboratory costs
The costs of laboratory analyses for environmental reasons should:
(4) Miscellaneous environment
The cost centers bearing the heading « Miscellaneous environment » allow for miscellaneous environment activities to be grouped together, thus preventing the creation of a large number of cost centers for small amounts. However, they should be avoided, as they are non-specific.
127Safety, hygiene
Safety / hygiene department (1) |
127 |
|
|
|
0 |
X |
|
|
|
Fire department (2) |
127 |
|
|
|
1 |
X |
|
|
|
Site security (3) |
127 |
|
|
|
2 |
X |
|
|
|
Comments:
(1) Safety and hygiene department
This includes personnel safety awareness and training services, together with plant safety management services. The following are grouped under this cost center:
It does not include the PPE (Personal Protective Equipment), the cleaning of work clothes, showers and changing rooms.
(2) Fire department
Note: detectors, sprinklers, water curtains and intercoms are included in the cost of the related installations (PU/SU).
(3) Site security
Activities and resources implemented to provide site security, including: guards, fences, guards' lodges, doors and access grilles, security devices, TV, radars, etc.
128Health
Occupational medicine (1) |
128 |
|
|
|
0 |
X |
|
|
|
Occupational illness provisions |
128 |
|
|
|
1 |
X |
|
|
|
Comments:
(1) Occupational medicine
It does not include social medicine nor social welfare, which are under the responsibility of the personnel department.
13PURCHASING & PROCUREMENT STORES
131Purchasing
Procurement activities of the site, in goods and in services, including:
Preparation, consultations with suppliers, analysis of offers, and purchasing procedures (incl. orders and follow-up) of:
Validation of invoicing discrepancies, additions, etc
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
Allocation:
Allocation to the final beneficiaries of the amount corresponding to the service provided by the C/C purchasing. That amount is based on the % of the movement value and/or a fixed amount per movement.
132Procurement stores
Activities related to the receipt, storage, management and distribution of items from the general warehouse, i.e.:
Receipt, distribution and management:
Certain differences between invoices received & invoices to be received, i.e.:
Small accessory costs, common to several items intended for warehouse
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
Allocation:
Allocation to the final beneficiaries of the amount corresponding to the service provided by the C/C procurement stores. That amount is based on the % of the movement value and/or a fixed amount per movement.
Allocation specific to common raw materials and packaging warehouses: Allocation, based on the cost driver mixing quantities and values of items in warehouse, using an annual fixed price (case of Tavaux).
14LABORATORIES / COMPLIANCE
141Laboratory (quality control)
The objective of the laboratory is to meet the needs for physics and chemicals analyses of the site. A contract defines the services provided by the laboratory and the relationship between customers and suppliers. The services may include:
Analytical controls of production and other operating services (environment, hygiene at work, research, technical assistance to customers, etc)
Management of on-line analyzers (even if the instrumentation service or production personnel is in charge of it).
Technical help and assistance to manufacturing (training, various tests, etc)
Group(s) of activities under the same cost driver:
The creation of a homogeneous activity is to group a series of activities to ensure a relevant identification of their cost and their allocation method.
Because of the diversity of the sites and of their organization, it is not possible to propose a shared homogeneous activity for all sites. As example, the following homogeneous activities can be identified:
Costs that cannot be directly assigned to other homogeneous activities of the laboratory will, if necessary, be grouped in an activity "shared costs", that can include:
Allocation:
Laboratory costs are invoiced based on an allocation rule negotiated between a customer and a supplier and documented in a contract. This contract describes the services required (type, frequency and quality level of services), the cost of services and the relationship between the customer and the supplier (duration of contract, amendments, variability, invoicing method, etc.).
The contract makes the distinction between:
According to some criteria, the pricing rule is the following: sum of actual number of analyses multiplied by the tariff. The criteria can be:
The unit price of an analysis is calculated by multiplying the average hourly rate by homogeneous activity (integrating the related costs) with the running time estimated for each analysis. The hourly rate is equal to the total cost of the homogeneous activity, divided by the total estimated running time of the homogeneous activity (= number of analyses multiplied by the estimated operating time for this analysis). This implies the existence of a cost catalog.
The use of the pricing leads to a margin to be allocated according to a protocol defined in agreement with the site manager. If the origin of this margin is not positioned at the level of one or several specific customers, the margin could then be allocated in proportion to the contractual costs.
This pricing cannot be set up without a contract integrating notions such as:
Remarks:
Allocation:
The above allocation methods are still valid. However, it is recommended to use the types of pricing in the following order of priority:
SFAU - OTHER COST CENTERS OR COST OBJECTS
32Manufacturing & production
Group(s) of activities under the same cost driver concerning all production departments:
Management of the production/packaging areas
Production control according to quantity, quality (IPC) and cost effectiveness
Production planning and documentation
Cleaning and set-up of equipment
MPS-planners: They are responsible for
Other costs:
Allocation:
General principle: Costs related to each of the products manufactured are assigned to the cost price of warehouse inputs of these products, including over-production.
2.1. Manpower directly related to production Man hours in recipe
2.2. Manpower directly related to set-up & cleaning Man hours in recipe
2.3. Machine power directly related to production Machine hours in recipe
2.4. Machine power directly related to set-up & cleaning Machine hours in recipe
2.5. Fixed Order Costs directly related to production Number of orders in recipe (= 1)
2.6. Logistic costs directly related to production Number of Bill of material (BOM) positions in recipe
324Production by Third parties
Subcontracting or toll manufacturing is the outsourcing of (a part of) the production process for API, IM and FPP.
Costs include: