Prepare a check list before each count.

The annual planning includes:

1. A list of the inventory storage location:

• On site
• Off site: inventory on consignment, held in third parties facilities or by toll manufacturers.

2. Frequency of cycle counts

3. A planning by type of inventories taking into account the following objectives:

• Except for industrial supplies:
  • A complete count of the items included in the inventory records of each warehouse should be done for 31st December.
  • A count of items representing 90% of the value of prior end inventory should be done as of 30th September, each year.
• A special time-frame is applied for industrial supplies:
  • All references must be checked over a 3-year period.
  • By December 31st, references counted must represent at least 80% of the total value of the industrial supplies inventory.

The site procedure has to include: 

• The name of the Finance responsible assigned who is authorized to validate physical inventory discrepancies. 
• Particularities linked to the segregation of duties
• A reference to applicable safety procedure. 
• Determination of a threshold for the value of discrepancies above which a second count must be performed. A 0.5 % threshold of the total amount of the inventory concerned is recommended, it will be applied as such if the site inventory procedure doesn't specify otherwise. 

Determination of a threshold for the value of discrepancies above which the finance manager or the business controller, the plant manager and the enterprise supply chain director are informed, 
Specific scenarios in which no recount is required:

• Meter readings or print in continuous production environments,
• Scenarios specific to the site's activities.