1 OBJECTIVE AND SCOPE

1.1. Objective of this Procedure

This document's objective is to provide a guide to managing Material master data ZVER materials.

This document is a complement to Standard Operating Procedure "Article Creation and Management", adapting the process to ZVER Material master data management for GBU Technology Solutions (Legacy Cytec organization).

Material Master Data management process includes creation and modification of the packaging material as well as its inactivation and flagging for deletion. Creation of Basic Data, Sales, Purchasing and General plant data will be presented in this procedure. Finance and planning teams should be informed after packaging code creation and/or extension.

Requests of Material Master creation or maintenance can be performed by approved requestors listed in Appendix 1 - List of contacts.

All requests are sent to Master Data via Freshdesk or alternatively by e-mail. Common e-mail address of Riga SBS Data Management team: datamanage@solvay.com

Request form for packaging should usually be provided by requester. The link to the form can be found in Google Documents Template for RM and Packaging

The referral lists mentioned in this procedure, such as Purchasing Groups and Profit Center List are embedded in the TS SAP Material request form file

1.2. Scope

Under Riga SBS Data Management's scope is the management of ZPRC, ZMAT, ZVER and ZUNB materials for GBU Technology Solutions (legacy Cytec) sites in WP1 SAP system. Management of ZERS and ZMAT materials is described in a separate procedure. Riga SBS Data Management can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZPRC

Commercial Products

N/A

ZVER

Packaging

WD

ZUNB

Stocked and non-valuated materials

WD (for packaging)

ZDIE

Services

Multiple

1.3. Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZVER

Packaging

DG

Dangerous goods

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZDIE

Service

UoM

Unit of Measure

ZPRC

Commercial Product




1.4. Roles and responsibilities

ZVER setup can be performed only once MOC-ID code is available.
Prior to submitting a new ZVER request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form must be filled and submitted to Data Management for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created.

2 STANDARD OPERATING PROCEDURE DESCRIPTION

2.1. Creation of ZVER material in RCS

2.1.1. Pre-requisites 

ZVER setup can be performed only once MOC-ID available.
In all cases when MOC-ID is missing Lindsay Schramm and HazCom team should be contacted to clarify whether ZVER code can be set up without this information.
Prior to material creation in the system search is performed by the Data Management team to ensure no duplicates are created.

2.1.1.1. Accessing MOC Gensuite Portal - Technology Solutions

ZPRC and PRCO can be found validating MOC in Gensuite Portal.


User: data.manage@solvay.com
Password: Solvay123
Once you access the MOC Portal, please:

In this step:




Important documents and information to be observed in the MOC


Screening Questions




The completed Packaging request form should be attached for all ZVER codes. ZVER description must follow
Packaging rules table which can be found here - Packaging Instructions

2.1.1.2 Checking for duplicates

Main activities

Tips / Best practices

Key points

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display

Main activities

Tips / Best practices

Key points

Press multiple choice button to receive pop-up window with search options for material master



Main activities

Tips / Best practices

Key points

Click on to open the menu



Select the option 'Material Number/Material Description'

Field 'Old material number' can be used to look up material by BPCS Code (temporarily).



Main activities

Tips / Best practices

Key points

Run a search in Material Description

Use Wildcards to best describe

Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.

Hit Enter



Main activities

Tips / Best practices

Key points

Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.


If result points to or if the Requester mentions a new article need to be created then proceed with the creation.


2.1.2. Creation of material

Main activities

Tips / Best practices

Key points

Enter transaction MM01

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)


Main activities

Tips / Best practices

Key points

Enter Industry Sector


Always choose "Chemical Industry"

Enter Material Type


Always ZVER for packaging

Copy from… Material

Option to copy data from an existing material can be useful in some cases.


Hit Enter





Main activities

Tips / Best practices

Key points

Select Views to be created

Creation of views can be performed all at once or in separate steps

Technology Solutions

  • See Appendix 3 - List of single Storage locations
  • Sales Organization and Distribution Channel should not be filled by creation.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default.
For 8359 - only if requested.


Hit Enter

Use Default Setting button to save your selections for future creations




Fill in Organizational LevelsKey points

  • Fill Plant as indicated in the request
  • Extend to Storage Location when there is only one option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank.
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension.
Hit Enter



Main activities

Tips / Best practices

Key points

Enter Packaging Description

Check the request form for "SHORT DESCRIPTION"

Should be checked whether description meets Packaging instructions. [Packaging name + dimensions + capacity + specific characteristics (if exists)].

Enter Base Unit of Measure


Always PC (Pieces)

Enter Material Group


Should be checked by type of packaging in Packaging Instructions table.

Enter Division


Always WD

Enter General Item Category Group


Always VERP

Enter UoM for Weight


Always KG

Go to Descriptions tab

From Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.




Main activities

Tips / Best practices

Key points

Enter material descriptions in local languages

Request for should be checked for descriptions in other languages e.g.

ZH – Chinese might be indicated in original language.

12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Return to Main Data





Main activitiesKey points
Alternative units of measure

Request the PC to KG conversion (mandatory)

Go to Basic data 2


Main activities

Tips / Best practices

Key points

Go to Basic data 2 view



Enter Basic material

Generic ZPRC number for all ZVER materials

Always 90029754

Go to Sales: general/plant view




Main activities

Tips / Best practices

Key points

Enter Availability check


Always 02

Enter Transportation Group


Always 0001

Enter Loading Group


Always 0001

Packaging Mat type

Entered only for Pallets

0001

Enter Profit Center


List of profit centers can be found in the following link.

Go to Purchasing view




Main activities

Tips / Best practices

Key points

Enter Purchasing Group


List of purchasing groups can be found in following ZVER Purchasing Groups


Enter Plant-specific material status

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Status Z1 is to be used at the time of material creation.

Activate automatic Purchase Order indicator


Always checked

Enter Purchasing value key


Always 0001

Enter GR processing time

Plant data administrators will change the field value if necessary

Default value at the time of material creation – 2

Go to next view

Plant data / storage 1 view



Main activities

Tips / Best practices

Key points

Enter Physical inventory indicator for cycle counting

Plant data administrators will change the field value if necessary

Default value at the time of material creation – B


Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view


Save material



Technology Solutions

After material code is created Finance and Planning teams from the appropriate plant should be informed to create missing views, contacts can be found in TS MM Support Organization file. Also include costing team sbs_riga_rtr_costing@solvay.com

Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • Documentation from MOC

Kind regards,


2.1.3. Extension of material

Following MOC procedure plants are obligated to review the existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Packaging extension, this information should be provided by requester any time material should be created for a new plant.Lindsay Schramm should be contacted in case of missing MOC-ID.

NOTE: Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).


To extend material enter transaction MM01. Copy from… option can be used, preferably to copy from an existing view of the same material.



To extend ZVER material to a Plant, select Sales: General/Plant Data, Purchasing, General Plant Data/Storage 1 & 2, Warehouse Management 1 & 2.


2.1.4. Extension of Technology Solutions Materials to Sales Organization view

Should be extended only to Intercompany Distribution Channel (9O)

Main activities

Tips / Best practices

Key points

Enter Cross-distribution-chain specific material status


Status 63 is to be set at the moment of material creation to allow use of material in operations

Enter Valid from date for Cross-distribution-chain specific material status

DD.MM.YYYY


Maintain Tax classifications

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view

Main activities

Key points

Enter Account assignment group

Check the packaging type:
F - Pallet (Consumable)
I - Drum, pail, Tote (IBC), Bag, Box

Enter Item category group

Always VERP

Note! Check if the packaging has the weight conversion in the Alternatives units of measure, if is not add the default 1PC ↔ 1 KG
Save the extension


2.2. Material modification

2.2.1. Pre-requisites

Material modification is allowed only if validated by all Plants using the material.
Requests to change Base unit of Measure must not be performed – in this case a new material has to be created.
Another exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system.


Main activities

Tips / Best practices

Key points

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display


Main activities

Tips / Best practices

Key points

Enter Material number



Select Purchasing (or Sales: General/Plant Data) view




Main activities

Tips / Best practices

Key points

Verify the possible Plants related to the Material by clicking on the match code.



All Plants using the material are listed




If material is open for more than one Plant, contact the other Plants to validate the requested modification.

If the answer is positive, change the material as shown in section 2.2.2. Manual modification of material.

If the answer is negative, create a new material as described in Chapter 2.1.2. of this OP, associated with the Plant that made the request.

2.3.2. Manual modification of material

Main activities

Tips / Best practices

Key points

Enter transaction MM02

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Change

Select the view containing the field that needs modification



Select the Organizational Level for which the modification is requested

Repeat the modification for all Sales Areas or Plants if applicable.


Save the changes performed




Appendix 1 – List of contacts

Requests for Packaging requests can be accepted from Purchasing representative.
Detailed Technology Solutions Support Organization file by plants can be found in following link.

 Region

Representative

Email

US and Canada





Vanessa Scott

vanessa.scott@solvay.com

Leslie Fleming

leslie.fleming@solvay.com

Peter Mertzanis peter.mertzanis@solvay.com

Thierry Leclerc

thierry.leclerc@solvay.com

Mario Bruins

mario.bruins@solvay.com

LAM

Abril Gomez (Maternity leave)

Replacement: Vincent Cifelli and Eduardo Rubalcaba Guizar

abril.gomez@solvay.com
Vincent.Cifelli@solvay.com
eduardo.rubalcabaguizar@solvay.com

APAC





Natpapan Chueakongtrakul (Poon)

natpapan.chueakongtrakul@solvay.com

Celine Koh

celine.koh@solvay.com

Catherine Lu

catherine.lu@solvay.com

Sorrawit Parknondhkul

sorrawit.parknondhkul@solvay.com

Nathan Purvis

nathan.purvis@solvay.com

EMEA

Thierry Leclerc

thierry.leclerc@solvay.com

Sophie DeClavieresophie.declaviere@solvay.com

ZPRC/MOC

HazCom

hazcom.rawmat@solvay.com

MOC-ID

Lindsay Schramm

Lindsay.schramm@solvay.com

Appendix 2 – List of Plants in non-GTS countries


Whenever a material is extended to any of non-GTS plants, extension has to be added in a file to notify the responsible team. Location of the file.

Country

Plant Code

Description

Japan

8524

7418 / Gas Chem Logistic Osaka

Singapore

8506

6062 / Poh Tiong Choon Jurong


Appendix 3 – List of Single Storage Locations

Storage Location

Description

8380

7786 / JF Hillebrand Fremantle

8433

7788 / Jakarta

8496

7722 / BDP Peru Arequipa

8500

7725 / Andimex San Antonio

8503

7988 / Daesung Whse Yangsan

8505

7723 / FH Logist Azcapotzalco

8506

6062 / Poh Tiong Choon Jurong

8507

7725 / Sercabol Antofagasta

8508

7776 / Sinotrans Intl Shanghai

8509

7734 / KWE Logistics Shanghai

8511

7794 / CML Ltd Walvis Bay

8515

7786 / Toll Contr Laverton Nth

8519

7786 / NSS Port Sth Townsville

8520

7008 / XPO Logistic Bristol

8521

7008 / XPO Logistic La Porte

8527

7794 / Schenker Kempton Park

8528

7734 / Sinotrans Intl Shanghai

8543

7008 / KEMIRA WATER MOBILE

8545

7008 / FLUID ENERGY HATFIELD

8548

7008 / MOBILE SOLVENT EIGHT MILE

8549

7752 / NOVA MOLECULAR PASADENA

8553

7008 / SOUTH COAST HOUSTON

8554

7008 / SPRAY TEK MIDDLESEX

8559

7008 / TOLL COMPACTION NEPTUNE

8589

7734 / Tianjin DLD Beicheng Wh

8605

7794 / Kemira Chem Bradford

8614

7734 / COSCO Logistic Tianjin

8617

7776 / COSCHEM Logist Shanghai

8618

7794 / Praxair Oevel-Westerlo

Appendix 4 – Sinequa

Link to Sinequa Portal