Table of Contents

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OBJECTIVE AND SCOPE


Objective of this Procedure

This document's objective is to provide a guide to ZPRC, ZMAT, ZVER and ZUNB Material master data management for GBU Technology Solutions and Composite Materials (Legacy Cytec organization).

Material Master Data management process includes creation and modification of the material as well as its inactivation and flagging for deletion. Creation of Basic Data, Classification, Sales, Foreign Trade, Purchasing, General Plant Storage, Warehouse Management and Label Data Views will be presented in this procedure. Management of MRP, Work Scheduling, Quality Management, Accounting and Costing Views is being performed by Process Teams. Accounting and Costing views are created by Riga Data Operations when extending materials to Trading Plants. For Sample codes Riga Data Operations is creating all necessary views.

Requests of Technology Solutions Material Master creation or maintenance can be performed by approved requestors listed in Appendix – List of approved requestors. Requests of Composite Materials Material Master creation or maintenance should be submitted via Sharepoint.

All requests are sent to Riga Data Operations team via Freshdesk or alternatively by e-mail. Common e-mail address of Riga Data Operations team: datamanage@solvay.com

Request form for Technology Solutions materials is stored in Google Drive.

The referral lists mentioned in this procedure, such as Material Groups, Purchasing Groups and Profit Center List are embedded in the TS SAP Material request form file and in Sharepoint for Composite Materials.

Scope

Under Riga Data Operations scope is the management of ZMAT, ZVER and ZUNB materials for GBU Technology Solutions and Composite Materials (legacy Cytec) sites in WP1 SAP system. Management of ZERS materials is described in a separate procedure. Riga Data Operations can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZDIE

Services

Multiple

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZPRC

Commercial Products

N/A

ZUNB

Stocked and non-valuated materials

WD (for packaging)

ZVER

Packaging

WD

Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZDIE

Service

UoM

Unit of Measure

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZPRC

Commercial Product

MSDS

Material Safety Data Sheet

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZVER

Packaging

DG

Dangerous goods

Roles and responsibilities

ZMAT setup can be performed only once both ZPRC code and MSDS are available.
Prior to submitting a new ZMAT request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form or Composite Materials Sharepoint must be filled and submitted to Data Operations for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created.


STANDARD OPERATING PROCEDURE DESCRIPTION


Creation of material in RCS

Pre-requisites

ZMAT setup can be performed only once both ZPRC code and MSDS are available. Prior to material creation in the system search is performed by the Data Operations team to ensure no duplicates are created. 



  • Use the transaction MM03 to access display material view

  • Press multiple choice button to receive pop-up window with search options for material master.
  • Click on to open the menu
  • Select the option 'Material Number/Material Description' and/or 'Materials by Commercial Product (PRCOM)'

  • Run a search in Material Description
  • Use Wildcards to best describe
  • Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.
  • Hit Enter

  • Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.
  • If result points to  or if the Requester mentions a new article need to be created then proceed with the creation.

Creation of material

Use MM01 transaction to create material


Main activitiesKey points
Enter Industry SectorAlways choose "Chemical Industry"
Enter Material TypeSelect the material type indicated in the request form
Copy from… MaterialOption to copy data from an existing material can be useful in some cases.
Hit Enter


Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views (if sales organization and distribution channel are provided)
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views (if plant is provided)
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • General Plant Data Storage 1
    • General Plant Data Storage 2
  • Warehouse level (for specific plants)
    • Warehouse Management 1
    • Warehouse Management 1
  • For Composite only
    • Quality Management
  • Label data (General data view)

Please notify Michael Wilson and William Weddle for any materials created or extended to plant 8712 and 8636.






Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077)8521 (054)8522 (076), 8636 (039) – by default
For 8359 - only if requested.





Reactor level Materials need:

  • Basic Data 1
  • Basic Data 2
  • Classification
  • Sales: General/Plant Data
  • General Plant Data/Storage 1
  • General Plant Data/Storage 2

Sales Org. not to be filled!

CMC Samples need:

  • Basic Data 1
  • Basic Data 2
  • Sales: Sales Org. Data 1 
  • Sales: Sales Org. Data 2
  • Sales: General/Plant Data
  • Foreign Trade: Export Data,
  • MRP 1
  • MRP 2
  • MRP 3
  • MRP 4
  • Accounting 1
  • Accounting 2
  • Costing 1
  • Costing 2
  • Label Data

Plant Shipped Samples need:

  • Basic Data 1
  • Basic Data 2
  • Classification
  • Sales: Sales Org. Data 1 
  • Sales: Sales Org. Data 2
  • Sales: General/Plant Data
  • Foreign Trade: Export Data
  • Purchasing
  • MRP 1
  • MRP 2
  • MRP 3
  • MRP 4
  • General Plant Data/Storage 1
  • General Plant Data/Storage 2
  • Label Data

For Trading Plants listed below additional Accounting and Costing Views have to be created. Views are completed in the same way as for CMC Samples:

  • 8570 (Co. Cd. 7008)
  • 8572 (Co. Cd. 7723)
  • 8575 (Co. Cd. 7752)
  • 8580 (Co. Cd. 7794)
  • 8574 (Co. Cd. 7734)




Before creating the Manufactured Product for For Composite Materials (Aero) check if there is a ZUNB already created


Use Default Setting button to save your selections for future creations
  • Hit Enter


  • Fill in Organizational Levels
    • Plant as indicated in request form. 
    • Sales Organization and Distribution Channel as indicated in request form.


For Composite check Appendix - Storage location for Composite (Aerospace) and open the material for all storage locations correspondent to each plant.

  • Hit Enter




Basic data 1



Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case


Base Unit of MeasureAlways KG
Material GroupFinished goods, SF goods – 0450
General Item Category GroupZMAT – NORM
Gross Weight

Check the request form

Proportion of Gross weight to Net weight to be entered (Net = 1)
i.e. 25 KG Gross and 20 KG Net => 1.25 Gross and 1 Net in SAP


Net WeightAlways 1
UoM for WeightAlways KG
Volume (per 1 Net weight unit of measure)

Check the request form
If blank in the form, leave the field blank

Packing Group

Check the request form

0005 - for packed materials and Samples
0001 - for Bulk and Reactor level


Ref. mat. for pckg

Enter default number 1911973

For Composite only


Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.






Basic data text



Main activitiesKey points
Basic data text 

Technology Solutions: ZPRC description
Composite Materials: material long description (copy from the form)

Use button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tabFrom Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.









Appendix – List of approved requestors

Appendix – Storage location for Composite (Aerospace)



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SAP WP1 ZMAT Material Master Maintenance (DRAFT!!!!)