Main activities of representatives and contacts with customers, i.e.:
BU Management (including the Supply Chains), and their secretarial staff:
Liaison Production-Sales (LVP)
Actions allowing to stay on the market (e.g.: protective action for some products)
Product liability insurance
The responsibilities of this C/C, related to the supervision of distribution costs, are a.o. the following:
Commercial Management and its secretarial staff,
Marketing activities, i.e.:
Management of the subsidiaries and their secretarial staff.
Note: Distinction can be made, if needed, in order to segregate the commercial management C/C and the marketing C/C.
To collect expenses of commissions paid on sales, using the interco procedure
To collect intercompany invoicing related to Research & Innovation services, including R&I Royaties.
To collect the Group services charge by entity
Activities of technical support to the customers in the aim of optimizing and diversifying existing products
Technical coordination of products
Note that the ATC function of NOH is invoiced under RECH.
Activities of management, follow-up and control of the good execution of orders
Set-up and follow-up the manufacturing activities and programs (production-sale interfaces)
Customer-care service (CCS)
Follow-up of claims
A more detailed breakdown can be necessary. In this case, in addition to a 'shared activities' C/C, there could be more detailed C/C such as the customer-care service, that in turn can be subdivided into front office and back office.
Activities associated with packaging, warehousing and loading of finished products, carried out in the production site by the same service (manpower, energy, maintenance and depreciation of premises and equipment: machines, etc., various related costs, etc). The related costs are difficult to dissociate in terms of each activity, partially or in full.
Group(s) of activities under the same cost driver:
Activities related to the shipping of bulk or packaged finished products, to customers or to commercial platforms, starting from the production site (site platform), or possibly from external logistics platforms.
Group(s) of activities under the same cost driver:
Packaging operations on finished goods (in bags, bulk-bags, octabins, etc), made on the production site or on an external logistics platform, for warehousing or direct loading on means of transport, and shipping to customers or to a commercial platform.
Group(s) of activities under the same cost driver:
Remarks:
Activities related to the following operations:
Group(s) of activities under the same cost driver:
Activities related to loading operations in the production site onto a transport vehicle (railcar, road truck, boat, transport container) of bulk finished goods from silos or bulk storage warehouses.
Group(s) of activities under the same cost driver:
These are logistics platforms outside production plants, generally subcontracted (i.e. managed by third parties but under the responsibility of the production site), and intended to offset the lack of storage and/or packaging capacity on the production site.
Note that in Sales system, these logistics platforms are characterized by the fact that products stored there are not yet allocated to a specific market and are consequently included in the dynamic management of inventories.
Group(s) of activities under the same cost driver:
Remarks:
In addition to the costs of the various activities mentioned above, the following transport costs of finished goods are included:
Inversely, packaging or repackaging costs of finished goods to record under this C/C do not include the cost of the container, i.e. the packaging itself that is directly allocated to the C/C "finished goods packaging department" (193).
Remarks:
With the exception of any work invoiced to third parties or Group companies, costs accounted for here are allocated at the end of the month:
They relate to external platforms that are generally subcontracted.
Unlike logistic platforms, the products stored on commercial platforms are already assigned to a market and are therefore not integrated into the consolidated management of dynamic stocks in sales system.
Group(s) of activities under the same cost driver:
To register the credits of Bonus and Profit sharing that will be treated at consolidated level for the GBU. Should be at company / division level.
In addition to Management and its secretarial staff, this C/C covers the activities and expenditure relating to:
Personal cost of workers representatives, trainees, apprentices, are preferably reported in the cost center of their department. If not possible, should be reported in cost section 173 (social benefits).
Covers the activities of the TQM coordinator, of his service (improvement of quality), of the external consultants he may require.
The TQM coordinator:
Is the equivalent of 187 for commercial entities.
Includes expenses relating to shared installations (exploitation and maintenance of the central building, parking places, roads, lighting, etc)
Activities of designing and carrying out fixed assets projects, maintenance, research and development, clearance and demolition projects, etc, including:
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
WOKSHOPS
Activities of all workshop personnel, i.e.:
and involved in activities such as mechanical, building, construction, chemical products, electricity and Instrumentation (AMRA)
For some sites, a difference must be made between the AMRA proportion and the IS proportion included elsewhere in the C/C "information system and technology".
Remarks:
Sub-C/C workshops can be opened if necessary (e.g. in Rb: Building workshop, railway workshop, etc)
Work at fixed prices does not flow through this C/C and is treated as maintenance "external services" of the relevant receiver C/C.
Group(s) of activities under the same cost driver:
Within the same group of homogeneous activities (i.e. the workshops taken as a whole or for each type of specialized workshop: mechanical, construction, instrumentation, electrical, etc):
OTHER EXPENDITURES
Collects:
Costs involved in maintaining installations, machines, material, and furniture in good condition, as well as the repair costs, allowing their optimal use until the end of their normal life.
Costs involved in overhauling old installations.
Any replacement of part in the broad sense of the term (mechanical, electrical, instrumentation, painting, etc) by another part identical or very similar to the original.
Refer to the note 2000-011-PPandE-E for the treatment related to maintenance costs to capitalize or to expense.
Group(s) of activities under the same cost driver:
Group 1: Hours of work performed:
Group 2: Costs invoiced:
Group 3: Stock issues from procurement stores.
Garages, greasing bay and fuel distribution station for common use during handling and transport.
Remark: The costs of the weighing bridge allocated to the shipping department are assigned to the C/C "shipping department" (192).
Collects costs related to machines run by a centralized service (110) of handling and transport of persons and goods inside or outside the production site. The C/C includes the management of handling vehicles.
Group(s) of activities under the same cost driver:
The monitoring of operating costs (drivers' wages, fuel, servicing costs, depreciation, proportion of shared equipment, etc) is done at the level of the cost accounting, not by individual machine , but by homogeneous types of vehicles and machines, and by distinguishing the machines supplied with driver from those that are not.
The monitoring of maintenance costs for each machine can be done using the detailed description contained in the C/C "maintenance" (105).
Operating and maintenance of the infrastructure and means of internal rail transport, including connections to the national network, as well as relevant weighing methods.
Group(s) of activities under the same cost driver:
Maintenance and control of the following equipment: Motorized tractors for moving purposes, railcars inside the production site up to the network + their garages, railcars remaining on the production site, infrastructure, railroads, signals, weighing devices
Use of this equipment for transport and handling.
Transport of materials by railcars (including iso-tankers), by barge or riverboats that are the Group's property, used for transporting goods outside the production site, and the related maintenance.
Remark: The costs of this transport, using rental railcars or boats and that are invoiced by third parties, will be directly allocated to the relevant C/C or reporting headings (warehouse of raw materials or fuel, transport costs of products sold, etc)
Group(s) of activities under the same cost driver:
Operating of fixed equipment (cranes, bridges, gates, aerial pipes, quays, piers, etc) for loading or unloading raw materials, fuel and finished goods.
Group(s) of activities under the same cost driver:
Sub-C/C by equipment / material.
Relevant activities including the maintenance and inspection of fixed equipment as well as the use of fixed equipment.
Remark: The costs related to transport by pipes are included in the C/C "pipes" (117).
Operating and maintenance of underground or aerial pipes outside the site but going up to distribution station of the production site for products mentioned below. The C/C includes the management of pipes .
Group(s) of activities under the same cost driver:
This C/C is broken down into as many sub-C/C's as there are pipes.
Remark: pipes used for transporting residues (waste into the sea, etc) are not included in this C/C, but are reported as environmental costs.
This applies to sites concerned by the HSE cost center structure.
The sites NOT concerned by the HSE C/C structure should nevertheless be as close as possible to that structure.
Foreword:
The same cost center codes are to be used for current expenditures (which generally end up in production costs) and expenditures related to the past.
The cost price items that are mentioned below, and where the costs are to be reported, refer to the cost price layout .
Rules:
1. CURRENT EXPENDITUREs common to several production units (production costs)
A cost center should be used every time possible for these activities so that costs can be allocated between the different beneficiaries. In particular for:
The costs charged to the cost centers will be allocated (most often by pricing) to the different production units and/or cost centers that use this activity. In their production costs reports, the production units will then show their share of the total amount under items 5.3 'HSE'.
2. CURRENT EXPENDITUREs specific to a single production unit (production costs)
With regard to effluent treatment units linked to a single production unit, an environment cost center will be used only if it involves significant expenditures and this, only in agreement with the BU/R&T concerned. This relates, for example, to the Solox (RB) unit and waste water biological treatment units.
In their production costs reports, the production units will show the costs under item 2.4 'Environment BU' or 5.3.0 'Environment' (depending on whether the management of the treatment plant is under the responsibility of the production manager or of a service unit, such as the environment department).
The costs linked to small units such as strippings, UTEG (Unité de Traitement pour Effluents Gazeux), absorptions, bag filters, flocculations and demercurisation units, should be accounted for directly in the main production cost center of the corresponding production unit.
The sites which want to follow the costs relating to a specific activity by means of a cost center can do this as an exception by managing this cost center by detailed distribution (or an equivalent allocation structure). This allows keeping unchanged the nature of the costs on the production cost centers.
3. PAST CHARGES (not in production cost reports)
Unlike current expenditures which end up in the production costs, past charges (e.g. historic pollutions) require special treatment:
If environmental provisions have been constituted in relation to these charges, and after agreement from the BU and DCRT-HSE on the expenditure, the costs will be charged to one or more cost centers specific to the provision. The short text of the costs centers will include the identifier for the provision defined by DCRT-HSE. More information on the management procedures for HSE provisions .
If not, they will be charged to a cost center settled to CPNFO or AREX depending on whether they are recurrent items or not. On this topic, the approval procedure for non-recurring items is to be referred to.
Standardized coding of HSE Cost Centers:
Cost centers relating to HSE activities, which must meet one of the criteria included in points 1 to 3 above, will be coded according to the rules listed in the tables below.Comments:
The « X » in the table corresponds to a choice of letters. This allows several CC to be created for the same type of activity if necessary.
With regard to the 3 positions following the code 126/127/128:
As usual in SAP, the codes below will be preceded by the 2 positions identifying the establishment.
Furthermore, we insist that the text adopted for the cost centers be understandable to people outside the site.
Note:
Unless otherwise indicated, all of the relevant operating costs will be charged to HSE cost centers, i.e.: personnel, maintenance, purchase of goods and services, utilities and depreciation costs, and, if applicable, the shared services (pricing).The preferred cost tracking template is the one used for the production cost reporting.
Nomenclature of cost centers:
Environment department (1) | 126 | 0 | X (A→Z) | |||
Taxes (2) | ||||||
| 126 | 1 | X (A→E) | |||
| 126 | 1 | X (F→I) | |||
| 126 | 1 | X (J→M) | |||
| 126 | 1 | X (N→Q) | |||
| 126 | 1 | X (R→U) | |||
| 126 | 1 | X (V→Z) | |||
Gaseous effluent | ||||||
| 126 | 2 | X (A→H) | |||
| 126 | 2 | X (I→Q) | |||
| 126 | 2 | X (R→Z) | |||
Aqueous effluent | ||||||
| 126 | 3 | A | |||
| 126 | 3 | X (B→F) | |||
| 126 | 3 | X (G→J) | |||
| 126 | 3 | X (K→M) | |||
| 126 | 3 | X (N→Q) | |||
| 126 | 3 | X (R→Z) | |||
Waste (3) | ||||||
| 126 | 4 | X (A→M) | |||
| 126 | 4 | X (N→T) | |||
Settling pounds | 126 | 5 | X | |||
Landfill | 126 | 6 | X | |||
Soil treatment | ||||||
| 126 | 7 | A | |||
| 126 | 7 | X (B→C) | |||
| 126 | 7 | X (D→H) | |||
| 126 | 7 | X (I→Q) | |||
| 126 | 7 | X (R→Z) | |||
Rehabilitation of installations | ||||||
| 126 | 8 | X (A→E) | |||
| 126 | 8 | X (F→I) | |||
| 126 | 8 | X (J→M) | |||
Miscellaneous environment (4) | 126 | 9 | X | |||
Comments:
(1) Environment department: Includes:
(2) Taxes
Note: Taxes included in the price of purchased raw materials and utilities (water, electricity, …) are of course not concerned by these cost centers. Land taxes are also to be excluded.
(3) Waste, by-products
As for waste in the strict sense, a cost center will only be created for the management of waste common to several production plants (used oil, municipal waste, ...).
The invoices relating to the waste sent outside for treatment should be allocated to cost element 6122040000 « Services for Waste treatment » (Group chart of accounts). As regards waste that is specific to a production unit (mercury, …), invoices should be allocated directly to the related production cost center and shown in the production cost reports under item 2.4 « Environment (BU) ».
The costs of the registered personnel in charge of waste management are still charged as operating personnel costs for the relevant production and environment departments.
Note: waste must not be confused with by-products. By-products are secondary materials transferred from one production unit to another for recycling in the form of saleable products. For example, organo-chlorine residues transferred to the UTEL (Unités de Traitement pour Effluents Liquides) where they are used to produce HCl and steam . These by-products are to be charged to item 1.4 "Miscellaneous recoveries".
Reminder: UTEL are covered by the production cost 32563620 and not by an environment cost center.
Environmental laboratory costs
The costs of laboratory analyses for environmental reasons should:
(4) Miscellaneous environment
The cost centers bearing the heading « Miscellaneous environment » allow for miscellaneous environment activities to be grouped together, thus preventing the creation of a large number of cost centers for small amounts. However, they should be avoided, as they are non-specific.
Safety / hygiene department (1) | 127 | 0 | X | |||
Fire department (2) | 127 | 1 | X | |||
Site security (3) | 127 | 2 | X |
Comments:
(1) Safety and hygiene department
This includes personnel safety awareness and training services, together with plant safety management services. The following are grouped under this cost center:
It does not include the PPE (Personal Protective Equipment), the cleaning of work clothes, showers and changing rooms.
(2) Fire department
Note: detectors, sprinklers, water curtains and intercoms are included in the cost of the related installations (PU/SU).
(3) Site security
Occupational medicine (1) | 128 | 0 | X | |||
Occupational illness provisions | 128 | 1 | X |
Comments:
(1) Occupational medicine
It does not include social medicine nor social welfare, which are under the responsibility of the personnel department.
Procurement activities of the site, in goods and in services, including:
Preparation, consultations with suppliers, analysis of offers, and purchasing procedures (incl. orders and follow-up) of:
Validation of invoicing discrepancies, additions, etc
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
Activities related to the receipt, storage, management and distribution of items from the general warehouse, i.e.:
Receipt, distribution and management:
Certain differences between invoices received & invoices to be received, i.e.:
Small accessory costs, common to several items intended for warehouse
Group(s) of activities under the same cost driver: All activities or costs mentioned above.
The objective of the laboratory is to meet the needs for physics and chemicals analyses of the site. A contract defines the services provided by the laboratory and the relationship between customers and suppliers. The services may include:
Analytical controls of production and other operating services (environment, hygiene at work, research, technical assistance to customers, etc)
Management of on-line analyzers (even if the instrumentation service or production personnel is in charge of it).
Technical help and assistance to manufacturing (training, various tests, etc)
Group(s) of activities under the same cost driver:
The creation of a homogeneous activity is to group a series of activities to ensure a relevant identification of their cost and their allocation method.
Because of the diversity of the sites and of their organization, it is not possible to propose a shared homogeneous activity for all sites. As example, the following homogeneous activities can be identified:
Costs that cannot be directly assigned to other homogeneous activities of the laboratory will, if necessary, be grouped in an activity "shared costs", that can include:
Group(s) of activities under the same cost driver concerning all production departments:
Management of the production/packaging areas
Production control according to quantity, quality (IPC) and cost effectiveness
Production planning and documentation
Cleaning and set-up of equipment
MPS-planners: They are responsible for
Other costs:
Subcontracting or toll manufacturing is the outsourcing of (a part of) the production process for API, IM and FPP.
Costs include:
To follow-up costs of project preliminary studies (prior to project approval), which shall be expensed.
To follow-up costs of demolition of obsolete installations.
To follow-up underactivity generated by exceptional situations (low production or temporary idle plant due to economic crisis, as shown in the Financial Reporting Guide . Example: Covid-19 impact. One cc per GBU at division level. Some exceptions for Soda Ash entities (split by more than one GBU division or plant).
To follow-up the postings to accrue depreciation of stock due to slow moving, obsolescence, or cost above net realizable value. One cost center per active PIF with inventory.
To follow-up the postings to accounts related to Other Operational Gains & Losses when recurrent
Replacement of the Legal entity level reporting cost centers (XXECCCC) as regards the accounts part of STOT-R530. One cc per legal entity, Business Area 8590 and assessing to profit center D8590. Includes the post-EBIT TMS and IFRS16 accounts
To follow up Variable Selling Expenses and fixed logistic costs where there are not specific cost centers (such as freight). For example, to follow up operational TMS accounts, rent of logisticial equipment, royalties on sales, etc. One cost center per active GBU division.
Replacement of the Division level reporting cost centers (XXECCCC) as regards the accounts part of STOT-R381 (Fin. items related to operat.) and STOT-R383 (Foreign operat. exchg G&L). One cc per legal entity, Business Area 8590 and assessing to profit center D8590, even when these accounts were previously posted in other divisions.
Replacement of the Legal entity level reporting cost centers (XXECCCC) as regards the accounts part of STOT-R730 (Income Tax). One cc per legal entity, Business Area 8590 and assessing to profit center D8590.