Table of Contents

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OBJECTIVE AND SCOPE


Objective of this Procedure

This document's objective is to provide a guide to ZPRC, ZMAT (manufactured and raw material), ZVER, ZERS, ZUNB material master data management for GBU Technology Solutions.

Material Master Data management process includes creation and modification of the material, its inactivation and flagging for deletion, and reactivation if needed, as well as mass modification.

Creation of Basic Data, Classification, Sales, Foreign Trade, Purchasing, General Plant Storage, Warehouse Management and Label Data Views will be presented in this procedure. Management of MRP, Work Scheduling, Quality Management, Accounting and Costing Views is being performed by Process Teams. Accounting and Costing views are created by Data Operations when extending materials to Trading Plants. For Sample codes and ZERS Data Operations is creating all necessary views.

Requests of Technology Solutions Material Master creation or maintenance should be submitted via Service One platform.

Request forms for Technology Solutions Materials are stored on Google Drive.

The referral lists mentioned in this procedure, such as Material Groups, Purchasing Groups and Profit Center List are embedded in the TS SAP Material request forms file or linked in this procedure.

Scope

Under Data Operations scope is the management of ZPRC, ZMAT (manufactures and raw material), ZVER, ZERS, ZUNB materials for GBU Technology Solutions (Legacy Cytec organization). Data Operations can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZPRC

Commercial Products

N/A

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZVER

Packaging

WD

ZERS

Industrial supplies

WA

ZUNB

Stocked and non-valuated materials

Multiple

ZDIE

Services

Multiple

Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZDIE

Service

UoM

Unit of Measure

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZPRC

Commercial Product

MSDS

Material Safety Data Sheet

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZVER

Packaging

DG

Dangerous goods

Roles and Responsibilities

ZMAT - Finished Goods setup can be performed only once both ZPRC code and MSDS are available.
ZMAT - Raw Material setup can be performed only once MOC-ID and ZPRC code are available.
ZVER setup can be performed only once MOC-ID code is available.
Prior to submitting a new request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form must be filled and submitted to Data Operations for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created. It is Data Management team's responsibility to check that all necessary approals have been received.


STANDARD OPERATING PROCEDURE DESCRIPTION


Creation of Material in RCS

Pre-requisites

Prior to material creation in the system search is performed by the Data Operations team to ensure no duplicates are created.


  • Use the transaction MM03 to access display material view.

  • Press multiple choice button to receive pop-up window with search options for material master.
  • Click on  to open the menu.
  • Select the option 'Material Number/Material Description' and/or 'Materials by Commercial Product (PRCOM)'.

  • Run a search in Material Description.
  • Use Wildcards to best describe.
  • Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.
  • Hit Enter.

  • Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.
  • If result points to  or if the Requester mentions a new article needs to be created then proceed with the creation.


Creation of ZMAT - Manufactured Material

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Label Data (General data view)

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077),8521 (054)8636 (039)
– by default, 8359 - only if requested.

*Reactor level Materials* need Basic Data 1 & 2, Classification, Sales: General/Plant Data, General Plant Data/Storage 1 & 2.
Sales Org. not to be filled (created to track the stock, never sold)!

*Intermediates* should be created as Finished Products and can be opened to sales organization 1 and 2 views if requested by the product manager.
How to identify: if in the description there is "INTERMEDIATE"; however, we could have exceptions and they should be confirmed with the Product Manager.

For Trading Plants listed below Classification, Accounting, Costing Views have to be created. Views are completed in the same way as for CMC Samples except the Planning views (MRP 1-4).

  • 8570 (Co. Cd. 7008)
  • 8572 (Co. Cd. 7723)
  • 8575 (Co. Cd. 7752)
  • 8580 (Co. Cd. 7794)
  • 8574 (Co. Cd. 7734)

 Storage Location in plant 8806:

Please use the Country of origin field to determine where the material is sourced from. If the Country of Origing is Turkey (TR) then use TURK Storage location.  For all other items see rules below: 

For Polymer Additives
If sourced in European Union: EUWH
If outside European Union: PABD

For Mining and PS:
If sourced in European Union: EUWH
If outside European Union: BUSR

Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Extend to Storage Location when there is only option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank
  • Sales Organization and Distribution Channel as indicated in request form
  • Warehouse: only for specific plants listed above
Hit Enter
Use Default Setting button to save your selections for future creations


Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Always KG

Material GroupFinished goods, SF goods – 0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Proportion of Gross weight to Net weight (Net = 1)

e.g. 25 KG Gross and 20 KG Net => 1.25 Gross and 1 Net in SAP

Net Weight

Always 1

UoM for WeightAlways KG
VolumeCheck the request form
If blank in the form, leave the field blank
UoM for Volume

Entered only when Volume provided

Always CD3

Matl Grp Pack.Matls (Packaging Group)

Check the request form

0005 - for packed materials
0001 - for Bulk and Reactor level

Go to Basic Data Text tab by pressing Basic Data Text button

Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

Basic data text

Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab

Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of Measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Fixed conversion 11023 LB <-> 5000 KG

Enter conversion of Stock keeping UoM to Base UoMCheck the request form
Enter quantity of Stock keeping UoM in Pallet

Check the request form

Use fields for Lower-level Unit entry to indicate number of packages in Pallet at the very end of the line
NOTE! Do not enter a PAL UOM for Totes (IBC) or when not provided (special cases for Cylinders and Big Bag as sometimes they do not require pallet)

Enter any additional conversion if requestedCheck the request form
Return to Main DataBefore returning to Main Data, check whether Inspection text needs to be added

Inspection text

Main activitiesKey points
Inspection text

If in the material form the transportation group is Isothermal:

0002 Isothermal pack
0006 Isothermal bulk
0013 Isotherm.Liq.Haz.Pac
0016 Isothermal Liq. Bulk

The inspection interval must be provided by the Product Manager and added to the material master

12 mandatory languages are: 
EN – English 
Z9 – Brazilian Portuguese 
ZH – Chinese 
KO – Korean 
DE – German 
FR – French 
IT – Italian 
JA – Japanese 
PL – Polish 
PT – Portuguese 
ES – Spanish
NL – Dutch

Additional information

The statement the protect from freeze information is taken from Sec 7 of the SDS:

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view

Classification - Batch

Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Go to Sales: sales org. 1 view

Sales: sales org. 1

Main activities

Key points

Sales unit

LB for US and CA Sales Organizations

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Delivering Plant

Check the request form

Note! If the plant does not exists for sales organization and distribution channel combination, contact Danyse Ryan/Jane Sims to create the link

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Minimum order quantity

Enter Net weight
Blank for Bulk

Minimum delivery quantity

Enter Net weight
Blank for Bulk

Delivery unit

Always 1
Blank for Bulk

Unit of Measure of Delivery unit

Always equal to Primary Packaging unit
Blank for Bulk

Rounding Profile

For Packed materials select the option Z50% that corresponds to Primary Packaging unit
Blank for Bulk
Note!
Sales Org. NL01 and Distribution channel 9P- polymer additives (Division E2)
Creation: confirm with the requester if the rounding profile should be (ZPAL)
Extension: use ZPAL as default

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Material statistics group

Always 1

Account assignment group

Check the request form

Item category group

ZMAT – ZMAN
For Sales Org BR33 - NORM

Go to Sales: general/plant view




Sales: general/plant

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Bulk - empty

Availability check

Finished Goods (F & T) – T3
Semi-finished goods (I) – S3

Plant 8789 – Z6

Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Transportation Group

Check the request form

Loading Group

Bulk – 0002
Else – 0001

Profit Center

Check the request form
NOTE! For Distribution Channel and Trading plants should begin with Company code. For materials with Division E3, E4, E5, E6 for all plant types use the structure CCCC-Xyyyy
Where yyyy = last 4 digits of the specific IECRA for each product line:
E0 = IECRA01219 - PHOSPHORUS DIV
E3 = IECRA01286 - INDUSTRIAL MINERALS
E4 = IECRA01235 - ALUMINA
E5 = IECRA01236 - MINERAL PROCESSING
E6 = IECRA01237 - MEP
E7 = IECRA01219 - PHOSPHORUS DIV
H0 = IECRA01285 - FUMIGANTS
SX = IECRA01219 - PHOSPHORUS DIV
SY = IECRA01265 - PROBAN
TF = IECRA01266 - NA HYPO

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Foreign trade export

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), linked file, a request has to be raised to the below catalog in service one

Supply chain -    Global customs and Trade compliance -  Request for HTS code

Request Type: General support

Function: TS

Country  ALL

In the content of the request mention the material code which was extended to plant in Japan please assign a HTS code. The corresponding team will work on the ticket and then assign the HTS code.

Contact htsclassification@solvay.com for missing control code

Control code

Check the form

Entered for Brazil plants

Country of origin

Check the request form

Mat. CFOP category

Entered for Brazil (8789) plants only

Always 0

Go to Purchasing view




Purchasing

Main activitiesKey points

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

For Trading plants (8570 – US, 8572 – MX, 8575 – CA, 8580 – NL, 8574 - CN) leave the field blank

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Purchasing value key

Packed ZMAT – 0001
Bulk ZMAT – 0005 (incl. flexitank)

GR processing time

Default value at the time of material creation – 2
Default value for Plant 80351
Default value for Plant 86050

Plant data administrators will change the field value if necessary

Go to Plant data / storage 1 view

Plant data / stor. 1

Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Note! If the link does not exist with the plant, contact Danyse Ryan/Jane Sims and request the link creation

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


Plant data / stor. 2

Main activitiesKey points

Profit Center

Check the request form

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Warehouse Management 1 view if applicable; else go to Label Data view




Warehouse mgmt 1

Main activitiesKey points

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Go to Warehouse Management 2 view


Warehouse mgmt 2

Main activitiesKey points
No data has to be maintained in Warehouse Management 2 view at the time of material creation, however the view has to be created

Go to Label Data view


Label Data

Main activitiesKey points

Primary Packaging Unit (PPU)

Copy from the form

For BULK use KG

For plant 8035 view has to be activated but nothing except Primary Pack Unit has to be entered

Labeling Specification

Select the primary packaging unit of measurement

Press Import

Choose the reference material# based on the Packaging type

Example: Primary Pack. Unit CY - choose 147570 

Templates for Label data:
147507 - LABEL MODEL LARGE (SS, DR, TE, BB)
147570 - LABEL MODEL MEDIUM (BX, CY, JRC, PL, BULK)
147572 - LABEL MODEL SMALL (BAG)
149059 - LABEL MODEL SAMPLE MATERIALS

For PA, Division E2, use the following material as template

173444 - TS LABEL PA BOX ONLY

Double click on the first line

Only select the label correspondent to the Primary Pack. Unit

Press 

Follow up by steps indicated in Additional Instructions of corresponding label type of linked file

Enter Label Category, Label Size and number of Copies for each required label type

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP


Validity areas

Define Validity Areas for each label type

All label types – DELIVERY, GENERIC and MTS by default
Transport Label – MTS, DELIVERY and GENERIC should be added.

Check if all labels have Validity Areas defined



Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:

product-regulatory@solvay.com

terry.mccoll@solvay.com

Joydeep.Nath@solvay.com

danyse.ryan@solvay.com

gmupricing@support.solvay.com (Pricing Team's email is not working, please add joao-valadinha.lopes@solvay.com until further notice)

NOTE! Please notify michael.wilson@solvay.com and william.weddle@solvay.com for any materials created or extended to plant 8712 and 8636


Creation of ZMAT - CMC Sample

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… Material149059 TS LABEL MODEL SAMPLE MATERIALS has been created to be used as model for CMC sample creation
Hit Enter

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • Accounting 1
    • Accounting 2
    • Costing 1
    • Costing 2
  • Label Data (General data view)

Data Management is creating all necessary views for CMC Sample codes
Note! CMC Samples can be created only for CMC plants: 8588 - 7008 / CMC New Milford and 8595 - 7794 / CMC Waalwijk

Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Extend to Storage Location when there is only option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

(there can be rare exceptions)

Material Group0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Always 1

Net Weight

Always 1

UoM for WeightG
Matl Grp Pack.Matls (Packaging Group)

0005

Go to Basic Data Text tab by pressing Basic Data Text button

Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Basic data text

Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab

Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the form

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory
Go to Sales: sales org. 1 view

Sales: sales org. 1

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Account assignment group

F

Item category group

NORM

Go to Sales: general/plant view




Sales: general/plant

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Availability check

KP

Availability check field available in Sales: general/plant and MRP 3 views

Transportation Group

Samples – 0007 (ZIP and Z00), 0010 (GPP)

Loading Group

0001

Profit Center

Check the request form

Profit center field available in Sales: general/plant and Costing 1 views

Go to Foreign trade export view



Foreign trade export

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

Country of origin

Check the request form

Go to MRP 1 view




MRP 1

Main activitiesKey points

MRP Type

Default value – ND


MRP Controller

Default value – S10

Go to MRP 2 view

MRP 2

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

Planned Delivery Time

Default value – 30

GR Processing TimeDefault value – 2
SchedMargin keyDefault value – 000

Go to MRP 3 view


MRP 3

Main activitiesKey points
Availability check

KP

Availability check field available in Sales: general/plant and MRP 3 views

Total replenishment lead time

Default value – 3

Go to MRP 4 view




MRP 4

Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Accounting 1 view


Accounting 1

Main activitiesKey points
Valuation ClassDefault value – Z130
Price UnitDefault value – 1000
Standard priceDefault value – 1

Go to Accounting 2 view


Accounting 2

Main activitiesKey points
No data has to be maintained in Accounting 2 view at the time of material creation, however the view has to be created

Go to Costing 1 view


Costing 1

Main activitiesKey points
Do Not CostDefault value – flagged
With Qty StructureDefault value – flagged
Material originDefault value – flagged
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Costing 1 views

Go to Costing 2 view


Costing 2

Main activitiesKey points
No data has to be maintained in Costing 2 view at the time of material creation, however the view has to be created

Go to Label Data view


Label Data

Main activitiesKey points
Check if all labels have been copied from Model code

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP

Check if all labels have Validity Areas definedAll label types – DELIVERY and GENERIC
Transport Label – DELIVERY, GENERIC and MTS



Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:

product-regulatory@solvay.com

terry.mccoll@solvay.com

Joydeep.Nath@solvay.com

danyse.ryan@solvay.com

gmupricing@support.solvay.com (Pricing Team's email is not working, please add joao-valadinha.lopes@solvay.com until further notice)


Creation of ZMAT - Plant Shipped Sample

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Hit Enter

Main activitiesKey points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)

Data Management is creating general, purchasing and planning views, finance complete their own views

Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location: Fill Storage location as indicated in the request form, no Storage location for plant 8806
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

Note! For Atequiza plant (8356) the description must contain "PRODUCT NAME + AQ SAMPLE", for example, AERO 3302 AQ SAMPLE

Base Unit of Measure

KG 

If provided G go back to the requester and confirm if it should be created as CMC sample

Material Group0450
Old Material Number

Populate the BPCS if provided

DivisionCheck the request form
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Always 1

Net Weight

Always 1

UoM for WeightKG
Matl Grp Pack.Matls (Packaging Group)

0005

Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Basic data text

Main activitiesKey points
Basic data text 

Enter Basic data text – description from ZPRC code

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab

Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the form

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view

Classification - Batch

Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Go to Sales: sales org. 1 view

Sales: sales org. 1

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Account assignment group

F

Item category group

NORM

Go to Sales: general/plant view




Sales: general/plant

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Availability check

ZP

Availability check field available in Sales: general/plant and MRP 3 views

Batch management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Transportation Group

Samples – 0007 (ZIP and Z00), 0010 (GPP)

Loading Group

0001

Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Foreign trade export

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

Country of origin

Check the request form

Go to Purchasing view




Purchasing

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

For Trading plants (8570 – US, 8572 – MX, 8575 – CA, 8580 – NL, 8574 - CN) leave the field blank

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Purchasing value key

0001

Go to MRP 1 view



MRP 1

Main activitiesKey points

MRP Type

Default value – ND


MRP Controller

Default value – S10

For plant 8806 - F10

Go to MRP 2 view

MRP 2

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

SchedMargin keyDefault value – 000
Prod. stor. location

For plant 8373 Default - R&I

For plant 8356 Default - SAMP

Storage loc. for EP

For plant 8373 Default - R&I

For plant 8356 Default - SAMP

Go to MRP 3 view


MRP 3

Main activitiesKey points
Availability check

ZP

Availability check field available in Sales: general/plant and MRP 3 views

Go to MRP 4 view




MRP 4

Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Plant data / storage 1 view


Plant data / storage 1

Main activitiesKey points
Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Minimum Remaining Shelf LifeDefault value – 1
Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


Plant data / storage 2

Main activitiesKey points
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Label Data view


Label Data

Main activitiesKey points

Primary Packaging Unit (PPU)

KG

Labeling Specification

Select the primary packaging unit of measurement

Press Import

Choose the reference material# based on the Packaging type

For Plant shipped sample material use: 149059 - LABEL MODEL SAMPLE MATERIALS

Double click on the first line

Only select the label correspondent to the Primary Pack. Unit

Press 

Follow up by steps indicated in Additional Instructions of corresponding label type of linked file

Enter Label Category, Label Size and number of Copies for each required label type

See Attachment 1 – Label requirements for label requirements by material packaging type

Transport Label Z_TRANS to be added only for material with Dangerous Goods Profile GPP


Check if all labels have Validity Areas defined

All label types – DELIVERY and GENERIC
Transport Label – DELIVERY, GENERIC and MTS



Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form.

Check the form

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to 9O Distribution Channel of the Sales Organization of the receiving Plant for Intercompany movements

Information on all new ZMAT creations and plant/sales organization extensions has to be sent to:

product-regulatory@solvay.com

terry.mccoll@solvay.com

Joydeep.Nath@solvay.com

danyse.ryan@solvay.com

gmupricing@support.solvay.com (Pricing Team's email is not working, please add joao-valadinha.lopes@solvay.com until further notice)


Creation of ZMAT - Composite Materials (Division F4/LR)

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)
Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Sales Organization and Distribution Channel as indicated in request form
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Check the request form

Material Group0450
DivisionProcess Materials – F4 or LR
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Check the request form

(no ratio, enter weight)

Net Weight

Check the request form

(no ratio, enter weight)

UoM for WeightAlways KG
Matl Grp Pack.Matls (Packaging Group)

Always 0005

Go to Additional Data - Descriptions


Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the request form

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the request form
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory for all Finished and semi-finished goods
Go to Classification view

Classification - Batch

Main activitiesKey points
Select "Batch" type of Classification
Class

016 – Composite Materials

Go to Sales: sales org. 1 view

Sales: sales org. 1

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Matl. statistics group1

Account assignment group

Composite materials – T

Item category group

ZMAN

Go to Sales: general/plant view




Sales: general/plant

Main activities

Key points

Material freight group

Check the request form

Added for Packed materials for US, CA and BR plants

Bulk - empty

Availability check

Plants of Co.Cd. 7734 – T3
Plant 8789  Z6

Availability check field available in Sales: general/plant and MRP 3 views

Batch management

Always checked

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Transportation Group

0001 for Composite Materials

Loading Group

0001 for Composite Materials

Profit Center

Check the request form

Plant 8789 - 7523-I1224 if not provided otherwise

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Foreign trade export

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), extension has to be added in the linked file

Contact htsclassification@solvay.com for missing control code

Control codeIf material has to be extend to Brazil plants, Control Code should be provided before, otherwise SAP will not be able to save material code.

Country of origin

Check the request form

Enter Mat. CFOP category

Field is mandatory for Brazil plants only

Always 0

Go to Purchasing view




Purchasing

Variable order unitAlways 1

Purchasing Group

Check the request form


Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Material freight groupCheck the request form
Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing and Plant data / storage 1 views

Purchasing value key

0001

GR processing timeDefault value at the time of material creation – 2
Go to MRP 1 view



MRP 1

Main activitiesKey points
MRP groupDefault value – Z010

MRP Type

Default value – P3


Planning time fenceDefault value – 120
MRP Controller

Default value – IBL
Brazil Plants 8789 - CMT  - Descripton FG-DRP-CM-TS

Lot sizeDefault value – EX
Minimum Lot SizeDefault value – 1
Go to MRP 2 view

MRP 2

Main activities

Key points

Procurement type

Default value – F

Backflush

Default value – 2

Planned Delivery TimeDefault value – 120
GR Processing TimeDefault value – 2
SchedMargin keyDefault value – 000

Go to MRP 3 view


MRP 3

Main activitiesKey points
Strategy group

Default value – ZM

Total replenishment lead timeDefault value – 120
Go to MRP 4 view




MRP 4

Main activitiesKey points

Selection method

Default value – 3

Individual/coll.Default value – 2
Go to Plant data / storage 1 view


Plant data / storage 1

Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

Go to Plant data / storage 2 view


Plant data / storage 2

Main activitiesKey points
Profit Center

Check the request form

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Label data view


Label Data

Main activities

No data has to be maintained in Label view for Composite Materials, however the view has to be created



Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:


Creation of ZUNB - Stocked and Non-valuated Material

Use MM01 transaction to create material

These are request to create a non valuated version of an existing  ZMAT item. For example, where the business has sold the inventory to a customer but the material remains at a Solvay site and require shipment  from our plants under a new code.

Example 2033702 CYTOP 340 COVESTRO 330KG 727LB CYL UN correspondent ZMAT code 143561 CYTOP 340 330KG 727LB CYL UN.

Requests can be accepted only from Product Managers that corresponds to the Division from the ZMAT.

Mandatory information to be provided with the ticket:

  • ZMAT#
  • Description should include key information from original ZMAT such as:
    • Net Weight
    • Packaging type
    • Some indicator if is specifically owner by one customer
    • Suggestion:  ZMAT name for initials + Customer (owner of the inventory if necessary/useful). 
    • Mandatory: unique from the ZMAT code
Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Sales organization views 
    • Sales: Sales Org. Data 1
    • Sales: Sales Org. Data 2
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Label Data (General data view)

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Same as ZMAT
  • Storage location: Mandatory, same as ZMAT, when we have only one SLOC, is mandatory to extend it
  • Sales Organization and Distribution Channel same as ZMAT

Basic data 1 is the same set up for ZMAT

Basic data text – ZPRC description (used for shipping and paper work) ZPRC# is mandatory

AUOM is the same ZMAT

Descriptions same

Basic data 2

  • Basic material = ZPRC#
  • Environmental – flagged
  • DG indicator check the original ZMAT that originated this ZUNB

Classification – 014

Sales 1 view – same as ZMAT

Sales 2 view – same as ZMAT

Sales general plant– same as ZMAT

  • Profit center is not mandatory 

Foreign trade export

  • Country of origin

Purchasing

  • Purchasing group is not mandatory
  • Plant-sp.matl status should be blank
  • GR processing time = 0

Foreign trade import

  • Country of origin
  • GTS team to be contacted - we cannot copy this information from ZMAT

Plant data/stor. 1

  • Copy from the ZMAT

Plant data/stor. 2

  • Just open the view

Label data

  • Copy from the ZMAT


Creation of ZMAT - Raw Material

Raw Material setup can be performed only once MOC-ID and ZPRC available.
In all cases when MOC-ID is missing Lindsay Schramm and HazCom team should be contacted to clarify whether raw material code can be set up without this information.

Important! Verify the question "Is it a raw material or re-sale?" in the Data Operations checklist:

  • 0451 should be used for Raw materials (production raw materials) or re-sale when relabeling is happening at Solvay location.
    • MOC required
    • ZPRC required – PRCO 900XX
  • 0450 when supplier relabels the raw material at their own location. Solvay SDS and label will be send to supplier and attached to the material.
    • MOC required (all the regulatory information on the supplier)
    • Manual PRODCOM (Real SUB E 500XX) without link with logistics).
    • Should be linked to the proper business unit


Accessing MOC Gensuite Portal

ZPRC and PRCO can be found validating MOC in Gensuite Portal.

User: data.manage@solvay.com
Password: Solvay123

  • Check if the site is marked as General, Technology Solutions.
  • In order to see the MOC, access Applications.
  • Click on MOC Manager.

  • Change the process to Raw Material Change Process.
  • Unmark the Assigned to.
  • Change the status to All.

  • Add the MOC# in the search field.
  • Click on the Request ID Type to access the documents for the MOC.

Important documents and information to be observed in the MOC:
Screening Questions

  • Go to Screening questions.
  • Manage requests.
  • Print request.

  • Print preview.

  • The plant to which the raw material will be created.
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).

  • The approval from hazcom team.

  • The ZPRC name and number.

Attachments
In this section you will find the additional documents to be used in the raw material creation.

  • Go to Attachments.
  • Save the SDS (Safety Data Sheet).
  • Save the Checklist.


Creation of Material

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZMAT /Finished pdt & RM & SF
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Foreign Trade: Export Data
    • Purchasing
    • Foreign Trade: Import Data
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1
  • Label Data (General data view)

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location
  • Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • Warehouse: only for specific plants listed above
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

Should match ZPRC record provided by HazCom Team. Preferably the chemical designation (and not a formula/Brand name) followed by the Net weight and the type of packaging associated with the material.
i.e.: CARBON DIOXID 99% 25KG CYL (chemical description + concentration + net weight + packaging type). Should be always in uppercase

Base Unit of Measure

Always KG

Material Group0451
Old Material Number

Not used

DivisionAlways KV
General Item Category GroupAlready pre-filled ZMAT – NORM
Gross Weight

Proportion of Gross weight to Net weight (Net = 1)

e.g. 25 KG Gross and 20 KG Net => 1.25 Gross and 1 Net in SAP

Bulk – Always 1

Net Weight

Always 1

UoM for WeightAlways KG
Matl Grp Pack.Matls (Packaging Group)

0005 - for packed materials

0001 - for Bulk

Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

Basic data text

Main activitiesKey points
Basic data text 

Enter Basic data text – enter Material Long description, if no long description is provided, than the main description should be added 

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab




Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of Measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Fixed conversion 11023 LB <-> 5000 KG

Enter conversion of Stock keeping UoM to Base UoMCheck the request form
Enter quantity of Stock keeping UoM in Pallet

Check the request form

Use fields for Lower-level Unit entry to indicate number of packages in Pallet at the very end of the line
NOTE! Do not enter a PAL UOM for Totes (IBC) or when not provided (special cases for Cylinders and Big Bag as sometimes they do not require pallet)

Enter any additional conversion if requestedCheck the request form
Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Check the MOC
Mandatory field! No additional characters are allowed (for example space or special characters)

Dangerous Goods indicator profileZIP (DG Classification in progress) for all materials at the moment of material creation
Tick Environmentally relevantMandatory
Go to Classification view

Classification - Batch

Main activitiesKey points
Select "Batch" type of Classification
Class

014 – Technology Solutions

Press Next screen button to move to next selected view

Sales: sales org. 1

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Material statistics group

Always 1

Account assignment group

Check the request form, if not provided populate with F

Item category group

Always ZMAN 

Save the extension




Sales: general/plant

Main activities

Key points

Material freight group

Added for Packed materials for US, CA and BR plants

Bulk - empty

Material TypeFr. Group
Haz Class 9 and non corrosive chemicals10058

Haz Class 8

PG III

10054

Haz Class 8

PG II

10055

Material Hazardous class can be found in RM SDS sheet under  section 14th in attached documentation for MOC-ID provided by requester

Availability check

Raw materials and packaging – 02

Batch Management

Always checked

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Transportation Group

Should be checked in Sinequa for SDS sheet. Using sections 9 and 14 correct Transportation group can be determined

In Sinequa RM SDS can be found using ID underlined below

Loading Group

Bulk – 0002
Else – 0001

Profit Center

List of profit centers can be found in following Google drive link

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Foreign trade export view



Foreign trade export

Main activities

Tips / Best practices

Comm./imp. code no. (Commodity/import code number)

NOT to be entered at the time of material creation – it will be loaded by responsible team

When extending material to a new Plant the Comm./imp. code no. code field is to be left blank (to be cleared if Copy from… option is used). Whenever a material is extended to any of non-GTS plants (see Attachment 4 – List of Plants in non-GTS countries), extension has to be added in the linked file

Contact htsclassification@solvay.com for missing control code

Control code

Entered for Brazil plants

Country of origin

Check the request form

Mat. CFOP category

Entered for Brazil (8789) plants only

Always 0

Go to Purchasing view




Purchasing

Main activitiesKey points

Purchasing Group

List of purchasing groups can be found in following Google drive link

Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Automatic Purchase Order indicatorAlways checked
Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Purchasing value key

Packed ZMAT – 0001
Bulk ZMAT – 0005 (incl. flexitank)

GR processing time

Default value at the time of material creation – 2
Default value for Plant 86050

Plant data administrators will change the field value if necessary

Go to Foreign trade import viewValues will be copied from Foreign trade export view
Go to Plant data / storage 1 view

Plant data / stor. 1

Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Batch Management

Always checked 

Batch management field available in Sales: general/plant, Purchasing, Plant data / storage 1 and Warehouse Management 1 views

Minimum Remaining Shelf Life

Default value at the time of material creation – 1

Total shelf life

Check the request form

Always in days

If provided as "Indefinite", add 5475 days

Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view

Go to Label data

Label Data

Main activitiesKey points

Primary Packaging Unit (PPU)

Copy from the form

For BULK use KG

Labeling Specification

Select the primary packaging unit of measurement

Press in Configuration

  • Label category - default Z_RAW
  • Gen. Var. - default GLM_RAW_01
  • Copies depend on packaging type
DR, BX, CY, JRC, PL, BULK, BAGZ_RAWRaw material label
GLM_RAW_011
TE, BBZ_RAWRaw material label
GLM_RAW_012

Validity areas

Add validity areas



Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

Important! Material number with MOC ID and ZPRC# should be sent to responsible parties from plant to complete missing views for RM (MRP, QM, Acct, Costing).
Applicable for material creation and plant extension.
Link to file - TS MM Support Organization. Also include  include costing team sbs_riga_rtr_costing@solvay.com

Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, QM, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • ZPRC (number)
  • Documentation from MOC

Kind regards,


Creation of ZVER - Packaging

Accessing MOC Gensuite Portal

ZPRC and PRCO can be found validating MOC in Gensuite Portal.

User: data.manage@solvay.com
Password: Solvay123

Once you access the MOC Portal, please:

  • Check if the site is marked as General, Technology Solutions.
  • In order to see the MOC, access Applications.
  • Click on MOC Manager.

In this step:

  • Change the process to Packaging Change.
  • Remove the Assigned to.
  • Change the status to All.

  • Add the MOC# in the search field.
  • Click on the Request ID Type to access the documents for the MOC.

Important documents and information to be observed in the MOC.


Screening Questions

  • Go to Screening questions.
  • Manage requests.
  • Print request.

  • Print preview.

  • The plant to which the raw material will be created.
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).


Creation of Material

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZVER /Packaging
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activitiesKey Points

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Plant data views 
    • Sales: General/Plant Data
    • Purchasing
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
  • Warehouse level 
    • Warehouse Management 1
    • Warehouse Management 1

Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

NOTE! Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8712 (C26), 8636 (K19) – by default; 8359 - only if requested.

Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points

Fill in Organizational Levels

  • Plant: Fill Plant as indicated in the request form
  • Storage location: Add Storage Location (Appendix - List of Single Storage Locations). If it is not listed, leave it blank
  • Sales Organization and Distribution Channel should not be filled by material creation but can be requested upon plant extension
  • Warehouse: only for specific plants listed above
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION"

The description should be always in Upper case
40 Characters max.

ZVER description must follow Packaging rules table which can be found here - Packaging Instructions

[Packaging name + dimensions + capacity + specific characteristics (if exists)]

Base Unit of Measure

Always PC (Pieces)

Material GroupShould be checked by type of packaging in Packaging Instructions table
DivisionAlways WD
General Item Category GroupAlways VERP
UoM for WeightAlways KG
Go to Descriptions tab

Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Request form should be checked for descriptions in other languages e.g.

ZH – Chinese might be indicated in original language

Go to Units of Measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Request the PC to KG conversion (mandatory)

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Basic material (related ZPRC Code)

Always 90029754 - generic ZPRC number for all ZVER materials

Press Next screen button to move to next selected view

Sales: sales org. 1

Main activities

Key points

X-distr.chain status

Status 63 is to be set at the moment of material creation to allow use of material in operations

Valid from date for X-distr.chain status

DD.MM.YYYY

Tax classification

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view


Sales: sales org. 2

Main activities

Key points

Account assignment group

Check the packaging type:
F - Pallet (Consumable)
I - Drum, pail, Tote (IBC), Bag, Box

Item category group

Always VERP

Note! Check if the packaging has the weight conversion in the Alternatives units of measure, if is not add the default 1PC ↔ 1 KG

Save the extension




Sales: general/plant

Main activities

Key points

Availability check

Raw materials and packaging – 02

Transportation Group

Always 0001

Loading Group

Always 0001

Packaging Mat typeEntered only for Pallets 0001

Profit Center

List of profit centers can be found in the following link

Profit center field available in Sales: general/plant and Plant data / storage 2 views

Go to Purchasing view



Purchasing

Main activitiesKey points

Purchasing Group

List of purchasing groups can be found in following ZVER Purchasing Groups

Plant-specific material status

Status Z1 is to be used at the time of material creation/extension

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Automatic Purchase Order indicatorAlways checked
Purchasing value key

Always 0001

GR processing time

Default value at the time of material creation – 2

Plant data administrators will change the field value if necessary

Go to Plant data / storage 1 view

Plant data / stor. 1

Main activities

Key points

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

Default value at the time of material creation – B

Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view

Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Perform material extension to other Plants / Sales Organizations if requested in the form

Check the form

Important! Material number with MOC ID and ZPRC# should be sent to responsible parties from plant to complete missing views for RM (MRP, QM, Acct, Costing).
Applicable for material creation and plant extension.
Link to file - TS MM Support Organization. Also include  include costing team sbs_riga_rtr_costing@solvay.com

Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, QM, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • Documentation from MOC

Kind regards,




Creation of ZERS - Industrial Supplies

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZERS / Industrial Suuplies
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter

Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Plant data views 
    • Purchasing
    • MRP 1
    • MRP 2
    • MRP 3
    • MRP 4
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
    • Accounting 1
    • Accounting 2
Hit Enter
Use Default Setting button to save your selections for future creations

Main activitiesKey Points
Fill in Organizational Levels
  • Plant: Fill Plant as indicated in the request form
  • Storage location:

8359, 8371 – STRM;
8373 – STRS;
8356 – MTTO;
8486 – TECH

Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Check the request form for "SHORT DESCRIPTION" (check the ZERS form for the nomenclature's rules)

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Check the request form

The base UOM should be the smallest unit possible. For example, if the material is requested by case, the base UOM should be each and the alternate UOM should be case

Material GroupCheck the request form
DivisionAlways WA
Go to Basic Data Text tab by pressing Basic Data Text button

Basic data text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Basic data text

Main activitiesKey points
Basic data text 

Check the request form

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab

Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Go to Units of Measure tab

Units of measure

Main activitiesKey points

Enter Alternate Units of Measure conversions

Check the form

If the base UOM is different from the Ordering UOM, there should be an Alternate Unit of Measure mentioned in the ZERS form. Additional conversions can be entered if requested

Return to Main Data

Basic data 2

Main activitiesKey points
Go to Basic data 2 view
Dangerous Goods indicator profile

Depending on the material group the code “ZHS” is added for NAM requests please see list below, for LAM leave it blank

0088
0126
0149
0164
0190
0330
0474
0097
0127
0151
0165
0193
0335
0102
0128
0153
0179
0194
0338
0103
0131
0156
0180
0195
0340
0105
0132
0157
0181
0315
0452
0110
0133
0158
0183
0317
0453
0116
0134
0159
0184
0321
0458
0118
0138
0160
0186
0325
0459
0120
0139
0161
0187
0327
0470
0125
0141
0162
0188
0328
0473

Go to Purchasing view

Purchasing

Main activitiesKey points

Purchasing Group

NAM - $05

LAM - $06


Automatic Purchase Order indicatorAlways checked
Purchasing value key

Always 0004

GR processing time

Default value at the moment of material creation – 1

Plant data administrators will change the field value if necessary

Critical partCheck if material is marked as critical in the form
Go to MRP 1 view

MRP 1

Main activitiesKey points

MRP Type

Check the request form

Reorder PointCheck the request form
MRP Controller

Check the request form

Lot SizeCheck the request form
Maximum stock levelCheck the request form
Rounding valueDefault value is 1, leave blank if blank in request form
Go to MRP 2 view

MRP 2

Main activities

Key points

Production storage locationCheck the request form
Storage location for External ProcurementCheck the request form

Planned Delivery Time

Check the request form

Scheduling Margin key

Always 000

Safety Stock

Check the request form

Optional info

Go to MRP 3 view


MRP 3

Main activitiesKey points
Availability check

Check the request form

If Stocked – 02
If Not Stocked - KP

Go to MRP 4 view




MRP 4

Main activitiesKey points

No info is entered in MRP 4 tab, nonetheless, the view has to be activated to ensure correct operation of the system


Go to Plant data / storage 1 view


Plant data / stor. 1

Main activities

Key points

Storage BinCheck the request form
If nothing provided always enter NEW ITEM, the plant will later fill the actual bin reference

CC phys. inv. ind. (Physical inventory indicator for cycle counting)

 Check the request form

Go to Plant data / storage 2 view


Plant data / stor. 2

Main activitiesKey points

Profit Center

Check the request form

Go to Accounting 1 view


Accounting 1

Main activitiesKey points
Valuation ClassDefault value – Z120
Price ControlDefault value pre-populated - V
Price UnitDefault value – 1000
Moving price

Check the request form
Standard price x 1000

Note! This a sensitive field, if the information populated is incorrect only few Controllers has access to change it

Go to Accounting 2 view


Accounting 2

Main activitiesKey points
No data has to be maintained in Accounting 2 view at the time of material creation, however the view has to be created

Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:

Create a request to PSL to create PIR/Source List



Creation of ZPRC - Commercial Product

It is in Data Management scope to create ZPRC records for Raw Materials when requested comes from HazCom Team. When ZPRC record is completed in SAP WP1, systems are being synchronized overnight and PRCO code appears on HazCom side.
To complete this request material chemical name should be verified and provided by HazCom Team.

ZPRC record creation for Finished Goods needs to be performed by Danyse Ryan/Jane Sims.

Use MM01 transaction to create material

Main activitiesKey points
Industry SectorAlways choose "C Chemical industry"
Material TypeZPRC / Commercial Product
Copy from… MaterialOption to copy data from an existing material can be useful in some cases
Hit Enter
Use Default Setting button to save your selections for future creations

Main activities

Select Views to be created:

  • Basic Data 1 (General data)
  • Basic Data 2 (General data)
  • Classification (General data)
  • Label Data (General data view)
Hit Enter
Use Default Setting button to save your selections for future creations

Basic data 1

Main activitiesKey points
Material Description

Material chemical name provided by HazCom + / GENERIC

The description should be always in Upper case
40 Characters max.

Base Unit of Measure

Always KG

Material GroupAlways 0451
Go to Basic Data Text tab

Basic Data Text tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence

Maintained in standard languages when description does not fit in short text field.

Basic data text

Main activitiesKey points
Basic data text 

Maintained in standard languages when description does not fit in short text field.

Use  button to add languages. Copy English text to all other languages:

12 mandatory languages are:
1 – Chinese (EN!)
E – English
F – French
D – German
I – Italian
J – Japanese
3 – Korean
L – Polish
P – Portuguese
S – Spanish
& – Brazilian Portuguese
N – Dutch

Go to Descriptions tab



Descriptions

Main activitiesKey points

Material descriptions in local languages


12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

Return to Main Data



Classification - Material class

Main activitiesKey points
Go to Classification view
Select "Material class" type of Classification
Enter Class

Default LIP0020148

Go to Label Data viewNo data maintained

Completing the material

Main activitiesKey points

When all data has been entered, save the material by pressing  button and exit material creation

Copy number of the created material into communication to Requestor, system confirmation message on the bottom of the screen can be used:




Material Extension

Following MOC procedure plants are obligated to review existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Raw Material and Packaging plant extension, this information should be provided by requester any time material should be created for a new plant.

HazCom Team should be involved in Raw Material activation process due to their responsibility to verify MSDS (ZPRC) code validity and correctness. They will also verify whether existing MOC ID can still be used.

Note!Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).

Note! For Raw Materials and Packaging Sales Organization and Distribution Channel should not be filled by creation, but can be requested upon plant extension if material will have stock transfer from one plant to another (Intercompany only). Please ask approval from Danyse Ryan/Jane Sims for raw material extension to Sales Organization and Distribution Channel.

Note! The Industrial Materials (ZERS) can be extended from one plant to another, however there might be cases when the specifications for a plant differs from the other. In such cases when the extension is requested, always contact all plants (Buyers) to confirm if indeed they are the same material with the same specifications.

Main activitiesTips/Best practices
Enter transaction MM01

Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)

T-code can be entered directly in Command field. T-code can be saved in Favorites


Select Material, Industry Sector, Material Type

Material is the material number that needs to be extended

Industry Sector always C Chemical Industry

Material Type the same as the material that is being extended

Copy from… option can be used, preferably to copy from an existing view of the same material

Select the necessary views for the extension

For sales org extension select sales organization views for all applicable material types

Sales Organization views:

  • Sales: Sales Org. Data 1
  • Sales: Sales Org. Data 2


For plant extension select plant views according to the specific material type

To determine which plant view needs to be opened, please see material creation section for each matrial type

Plant views:

  • Sales: General/Plant Data
  • Foreign Trade: Export Data
  • Purchasing
  • Foreign Trade: Import Data
  • MRP 1
  • MRP 2
  • MRP 3
  • MRP 4
  • General Plant Data / Storage 1
  • General Plant Data / Storage 2
  • Warehouse level
    • Warehouse Management 1
    • Warehouse Management 2
  • Accounting 1
  • Accounting 2
  • Costing 1
  • Costing 2

Select Organizational levelsTo determine which organizational levels need to be selected, please see material form and material creation section for each matrial type

Save the changes performed




Sales Control

Check Sales Control indicator in request form. If Sales Control is required:


  • to mark a material for Sales Control globally, add status Z4 in field X-plant matl status in Basic Data 1 view

  • to mark a material for Sales Control locally, add status Z4 in field Plant-sp.matl status in Purchasing view (field is available also in MRP1, Quality Management and Costing views)


Material Modifiation

Material modification is allowed only if validated by all Plants using the material.
Requests to change the fields listed below must not be performed – in this case a new material has to be created. The only exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system. The fields that must not be changed:

  • Base Unit of Measure
  • Net Weight

Please see file to check whether you have to get an approval for a particular change, as well as the correlated fields.


Manual Material Modification

Main activitiesTips/Best practices
Enter transaction MM02

Full path: Logistics -> Materials Management -> Material master -> Material -> Change

T-code can be entered directly in Command field. T-code can be saved in Favorites

Select the view containing the field that needs modification
Select the Organizational Level for which the modification is requested
Make the requsted updateRepeat the modification for all Sales Areas or Plants if applicable
Save the changes performed


Mass Material Modification

Material master mass modification is performed when a change of a value in the same field(s) for a list of materials needs to be carried out.

Main activitiesTips/Best practices
Enter transaction MM17

Full path: Logistics -> Materials Management -> Material master -> Material

T-code can be entered directly in Command field. T-code can be saved in Favorites
You can exit transaction without saving changes at any time
You can export data to a file from this transaction using Print option


Select the Table(s) containing the field(s) that need to be modified


Go to Fields tab

Select the Field(s) that need to be modified

Use search option to easily find the field to be changed. Use technical name of the field in search. You can find out technical name of the field pressing F1 when field is selected and pressing Technical Information button 

Press Execute button 



Limit selection as much as possible to perform the change only for the materials that need it

Use additional options on the bottom of selection screen to amend selection options or add/remove selection fields if necessary 

Press Execute button 


Press Execute button 



Enter new valueNew value(s) has to be entered in the designated space above list of materials
It is possible to deselect records that do not require change
Press 'Perform mass change' button to copy the value to selected materials
Press 'Test changes' button to make system check the changes without saving them

Check log of changes performed in Test modeGreen light indicates successful change
Yellow light indicates a warning
Red light indicates data change is not possible/allowed

Save the changes performedCheck log of changes performed

Mass change of data can be performed also by importing data from file or clipboard

Delivery Unit Update

 The requests will be submitted by Anne Delure, Corine Lamiraud or Stacey Walker-Robertson. This request for Delivery Unit Update should be done only for Polymer Additives (Distribution Channel 9P). 

 Rounding profile needs to be set to BLANK for the material codes.


DG Indicator Update

  • The requests are submitted by Tery Mccoll,  Yin Sin Pock, Louise Collett, Aleksandra Rubule + Joseph Haupt as Aleksandra's backup for limited time, Joydeep Nath, Julija Prilucka
  • Please follow the steps bellow when the DG indicator profile needs to be updated from ZIP to GPP, Z00 to GPP, GPP to Z00, ZIP to Z00

Note! Even if you are updating from ZIP to Z00, confirm in Sinequa Portal (MSDS) if indeed the material is non-hazard.


  • To determine the ZPRC number go to MM03 transaction (Material display)
  • On Basic 2 view copy the Basic material number

Go to Sinequa portal

  • Copy the Basic Material number in the search field 90072916 + "SDS"
  • Click on SDS - North America

  • Look for USA version → In English (Z8)

  • For Hazard material only, in section 14 (Transport information) - DOT check the amount of labels and if the material is marine pollutant 

  • For this example, the amount of labels are 2 (Label 9 and Marine pollutant) and based on the packaging type, the following information should be added in the label view.

Go to MM02 transaction (Change material) in Basic Data 2 view:

  • Update the DG indicator profile to GPP (Hazard) or Z00 (non hazard) 

  • On Sales: general/plant view check if the Transportation Group corresponds to the packaging type + DG Indicator combination. If not, proceed with the update:

  • Go to Label view, add the transportation line for the hazard materials
  • Note! If the material is changing from GPP to Z00 remember to remove the transportation label


DG Indicator Update - Request from HazCom Team

Hazcom team will send two notifications of changes in SDS before publishing the latest version of SDS in Sinequa.

Important! Before changing the information in the material master, contact Terry Mccoll (terry.mccoll@solvay.com) and Yin Sin Pock (yinsin.pock@solvay.com)  to confirm the DG information.


  • First notification NOTICE OF INTENDED TRANSPORT CHANGE - 90 days
    • No action is required from Riga Data Operations team at this point. If we receive a ticket with 90 days notification, add a note to the ticket that no action is required and close the request.

  • NOTICE OF INTENDED TRANSPORT CHANGE - 3 week notice
    • No action is required from Riga Data Operations team at this point. If we receive a ticket with 3 week notification, add a note to the ticket that no action is required and close the request.

  • NOTICE OF TRANSPORT CHANGE

    • At this point action from Data operations is required

  • What should be checked:
    • DG Indicator
    • Transportation group (according to the Label and Dangerous good Indicator)
    • Transportation label
      • Use the information to count the labels based on what is provided in the Freshdesk Ticket

The 3 possible scenarios are:

  • Material changes from non-Hazard to Hazard
    • DG Indicator should be updated to GPP (Communicate with Terry McColl, Yin Sin Pock )
    • Transportation Group should be updated
    • Transportation Label added
  • Material changes from Hazard to Non-hazard
    • DG Indicator should be updated to Z00 (Communicate with Terry McColl, Yin Sin Pock )
    • Transportation Group should be updated
    • Transportation Label removed
  • Material changes from Hazard to Hazard (Amount of labels change)
    • DG Indicator should be already GPP (If not, communicate with Terry McColl, Yin Sin Pock )
    • Transportation Group should be already updated
    • Transportation Label updated



Material Classification for plant 8373 - Aspen Interface

A new material class (Z_DP_ASPEN_8373) has been created to support the Aspen Tech demand planning tool.  Only planners at Welland plant 8373 can request this change in the Classification view. 
This new class should only be used for items at Welland,plant 8373.  If we decide to use this class for additional plants we will create new classes.

Approved planners can be found here.


Overview

  • Material class - Z_DP_ASPEN_8373

  • Three characteristics associated with this class:

  • When you are requested to add this new class to an item the requester will need to provide answers to each of these characteristic values:


1.  ASPEN Class - A, B, or C value

2.  DP_ADPEN_NO_PRODPLAN - X do not send or no value

3.  DP_ASPEN_NO_REQUIREMENTS


Assign the Classification to the Material

  • Enter the material number

  • Select the Classification view

  • Select the Material class 001

  • In the Assignments section add Z_DP_ASPEN_8373
  • In General tab assign the Characteristics as requested by the Planner


Logistics Request to Update Classification

We can accept requests from the logistics team to update the packaging code for the materials in the classification tab, follow the steps below:


  • In Classification - class type 001 add Z_MAT_CRIT and the packaging code provided in the request 
  • Once you update the material add the responsible Product Manager in the copy 


Material Inactivation/Reactivation

Material Inactivation

Before inactivating material an approval should be received:

  • for finished goods approval from Product Manager by material division and distribution channel, check complete list on Appendix - List of Finished Product Managers
  • for raw materials and packaging approval from Purchasing Representative by region, check complete list on Appendix - List of Raw Material and Packaging Purchasing Representatives
  • for industrial supplies approval from Purchasing Representative by plant, check complete list on Appenidix - List of Industiral Supplies Purchasing Representatives
  • for ZPRC material group 0451 approval from HazCom

ZPRC material group 0450 inactivation needs to be performed by Danyse Ryan/Jane Sims after all the ZMATs are inactivated. Please request the inactivation to EDA via Service One (Appendix – Request to EDA


Before inactivation material should be checked for open items under "Stock overview".

If you have a request to inactivate a CMC or Plant shipped sample, request the Product Manager to confirm if the material does not have any stock (Data Operations does not have the access to check it).

If there are no open activities, Stock will show only "0". If any other values displayed, appropriate Product Manager should be contacted for Stock removal.

Global 

After Stock is cleared material can be inactivated.


If material has to be inactivated for all plants and sales areas

  • Set X-plant matl status (Basic data 1 view) to Z0
  • Set X-distr.chain status (Sales: sales org. 1 view) to 61 and update the date to when the status was changed
  • Set Plant-sp.matl status (MRP1 view) to Z0 for each plant (field is available also in Purchasing, Quality Management and Costing views)
  • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
  • Change Description adding *OBS* before name in all languages
  • Activate Deletion Flag in MM06

Local


If material has to be inactivated for specific sales areas

  • Set DChain-spec. status (Sales: sales org. 1 view) to 61 to block material for one particular Sales Area and update the date to when the status was changed

If material has to be inactivated for specific plants 

  • Set Plant-sp.matl status (MRP1 view) to Z0 for each plant that has to be blocked (field is available also in Purchasing, Quality Management and Costing views)
  • Set MRP Type (MRP1 view) to ND for each plant that has to be blocked
  • Activate Deletion Flag in MM06 for the requested plant


Material Reactivation

Before reactivating material an approval should be received:

  • for finished goods approval from Product Manager by material division and distribution channel, check complete list on Appendix - List of Finished Product Managers
  • for raw materials and packaging approval from Purchasing Representative by region, check complete list on Appendix - List of Raw Material and Packaging Purchasing Representatives
  • for industrial supplies approval from Purchasing Representative by plant, check complete list on Appenidix - List of Industiral Supplies Purchasing Representatives
  • for ZPRC material group 0451 approval from HazCom


Global 

If the material has to be reactivated for all plants and sales areas 

  • Remove X-plant matl status (Basic data 1 view) - Z0
  • Update X-distr.chain status (Sales: sales org. 1 view) - 63 and update the date to when the status was changed
  • Remove Plant-sp.matl status (MRP1 view) - Z0 for each plant (field is available also in Purchasing, Quality Management and Costing views)
  • Request the planner to update the MRP type
  • Remove the *OBS* before name in all languages
  • Remove Deletion Flag in MM06

Local


If the material has to be reactivated for specific sales areas

  • Set DChain-spec. status (Sales: sales org. 1 view) to 63 to release material for one particular Sales Area and update the date to when the status was changed

If the material has to be reactivated for specific plants 

  • Remove Plant-sp.matl status (MRP1 view) - Z0 for each plant that has to be released (field is available also in Purchasing, Quality Management and Costing views)
  • Request the planner to update the MRP type
  • Remove Deletion Flag in MM06 for the requested plant


Appendix - List of Finished Product Managers

Finished Product requests can be accepted from Product managers.
Detailed Technology Solutions Support Organization file by plants can be found in following link.

DivisionDistribution ChannelProduct Manager
E6 - MEP9U - MEP

Tony Lux

E5 - Mineral Processing9S - Mineral Processing

Tony Lux

Amanda Lawrence

E4 - Alumina9R - Alumina

Amy Buntzen

Rebecca Dunn

E3  Industrial Minerals9T - Industrial Minerals

Amy Buntzen

Rebecca Dunn

E2 - Polymer Additives9P - Polymer Additives

Elvira Lenting - EU & LA (Incl. MX)

Abbey Nesiu - NA 

Philippe Dedonder - AP

Zixiu(zelda) Ye - AP

E7 - Phosphines

9V - Phosphorus Derivatives

9Q - Electronics Gases

Bryant Ries

E0 - Phosphorus

H0 - Fumigants

OG - FumigantsBryant Ries
SX - Phosphorus9N - Sodium HypoBryant Ries
SY & TF & TL 
Bryant Ries / 'ownership' of the material will be transferred to Oil & Gas


Appendix - List of Raw Material and Packaging Purchasing Representatives

Raw Material and Packaging requests can be accepted from Purchasing representatives.
Detailed Technology Solutions Support Organization file by plants can be found in following link.


Purchasing Representative
US and Canada

Vanessa Scott - vanessa.scott@solvay.com

Leslie Fleming - leslie.fleming@solvay.com

Peter Mertzanis - peter.mertzanis@solvay.com

Thierry Leclerc - thierry.leclerc@solvay.com

Mario Bruins - mario.bruins@solvay.com

LAM

Abril Gomez - abril.gomez@solvay.com

Vincent Cifelli - vincent.cifelli@solvay.com

Eduardo Rubalcaba Guizar - eduardo.rubalcabaguizar@solvay.com

APAC

Nathkrita Amatyakul -  Nathkrita.amatyakul@solvay.com

Celine Koh - celine.koh@solvay.com

Catherine Lu - catherine.lu@solvay.com

Nathan Purvis - nathan.purvis@solvay.com

EMEA

Thierry Leclerc - thierry.leclerc@solvay.com

Sophie DeClaviere - sophie.declaviere@solvay.com

ZPRC/MOCHazCom - hazcom.rawmat@solvay.com
MOCLindsay Schramm - lindsay.schramm@solvay.com


Appendix - List of Industiral Supplies Purchasing Representatives

ZERS creation/modification/deletion requests can be accepted from buyers.

PlantBuyer
8359Willow IslandUSDennis Andlinger
8371Mount PleasantUS
8373WellandCAPeter Mertzanis
8356AtequizaMXDiego Caldino
8486FengxianCNShen Jie


Appendix - Label Requirements

Location of table.






Appendix - List of Plants in Non-GTS Countries

Whenever a material is extended to any of non-GTS plants, extension has to be added in a file to notify the responsible team. Location of the file.

PlantDescriptionCountry
85247418 / Gas Chem Logistic OsakaJapan
85066062 / Poh Tiong Choon JurongSingapore
87897523 / Mauá NATAM ExpressBrazil


Appendix - Sinequa

Link to the portal where the SDS (Safety Data Sheets) of finished goods are stored (Solvay).

Link to the portal where the SDS (Safety Data Sheets) of raw materials are stored (Suppliers).


Appendix - Request to EDA

In order to request to EDA team (Danyse Ryan/Jane Sims) plant/sales organization/purchasing organization/delivery plant links or any subject related to ZPRC (Material group 0450), please follow the steps described below:

  • Go to Service One (Digital Workplace) and in the Search bar write key word "MISSING" (for plant/sales organization/purchasing organization/delivery plant links) or ZPRC (for any subject related to ZPRC (Material group 0450)).

  • Go to Catalog items and choose "Structural Data Request" (for plant/sales organization/purchasing organization/delivery plant links) or "TS Data Steward - ZPRC Creation" (for any subject related to ZPRC (Material group 0450)).
  • Select "Request Now"


Appendix - List of Single Storage Locations

83807786 / JF Hillebrand Fremantle
84337788 / Jakarta
84967722 / BDP Peru Arequipa
85007725 / Andimex San Antonio
85037988 / Daesung Whse Yangsan
85057723 / FH Logist Azcapotzalco
85066062 / Poh Tiong Choon Jurong
85077725 / Sercabol Antofagasta
85087776 / Sinotrans Intl Shanghai
85097734 / KWE Logistics Shanghai
85117794 / CML Ltd Walvis Bay
85157786 / Toll Contr Laverton Nth
85197786 / NSS Port Sth Townsville
85207008 / XPO Logistic Bristol
85217008 / XPO Logistic La Porte
85277794 / Schenker Kempton Park
85287734 / Sinotrans Intl Shanghai
85437008 / KEMIRA WATER MOBILE
85457008 / FLUID ENERGY HATFIELD
85487008 / MOBILE SOLVENT EIGHT MILE
85497752 / NOVA MOLECULAR PASADENA
85537008 / SOUTH COAST HOUSTON
85547008 / SPRAY TEK MIDDLESEX
85597008 / TOLL COMPACTION NEPTUNE
85897734 / Tianjin DLD Beicheng Wh
86057794 / Kemira Chem Bradford
86147734 / COSCO Logistic Tianjin
86177776 / COSCHEM Logist Shanghai
86187794 / Praxair Oevel-Westerlo


Appendix - ZPRC Record Update (Chinese Names)

Link to the file.


Appendix - Open Item Check

Check for active/inactive PIR - ME1M

  • Add material number



  • If material needs to be inactivated, PIR needs to be inactivated as well - create a request to PIR Team

  • If In General Data tab, check if the unit that has been updated in the alternative units of measure is populated in the PIR and adjust the conversion.
  • If material alternative unit of measure has been updated, check if the unit that has been updated is in PIR General Data tab - create a request to PIR Team if the unit needs to be updated


Check for open Purchase Orders - ME2N or ME2L

Scope of List: determines that system will search for all PO’s for this supplier;

  • Z_ALV_BEST for WP1

Selection Parameters: narrows the search down for PO’s with open invoices.

  • RECHNUNG for  WP1

  • If there are open orders, request to Data Governance Lead to contact the Buyer in order to update the documents


Check for open Sales Orders - VA03

  • Use the search function to locate the orders by the material number

  • If there are open orders, request to Data Governance Lead to contact the Order Management team in order to update the documents


Appendix - Extension of Services (ZDIE) materials

Extensions of Services (ZDIE) materials are being managed in Sales: Sales Org. Data 1, Sales: Sales Org. Data 2 and Sales: General/Plant Data views. To perform extension, use the option to Copy from… an existing extension of the same material.


Appendix - MDG 

Scope

  • Only Finished Products to be extended to Technology Solutions and Composite Materials Plants

Technology Solutions 

  • Check the requester
  • TS Sales Organization
    • Add the table of Sales Org
  • TS Profit Center
    • Add the PC table/logic
  • The Quality View is only open in MDG, Adam Sharp needs to be notify to add the details
    • Inspection information
    • Batch search strategy
  • The Finance view are maintained out of the MDG
    • MDG sends an automatic notification

Pre-requisites

Before starting the extension in MDG, contact Danyse Ryan and Jane Sims to check if the STO link is created between the delivering plant and the receiving plant and the Intercompany Sales Organization.

As soon as extension of a material to a plant in another (second) Company Code is requested, material is also to be extended to Intercompany  Distribution Channel of the Sales Organization of the shipping  Plant for Intercompany movements.

In the e-mail/ticket provide the information below:

  • Material#
  • Plant#
  • Original requester
  • Please check if any changes in the label view is required

The TS Material extension form should be filled with the required information.

Check the delivering plant/shipping from (Where the material is coming from) in MM03 if the material is already extended to multiple plants, the material should be already extended to the correct Sales Org. (Intercompany).

If the TS plant is not maintained in MDG, the steps below should be follow:

  • Request Lisbon team to remove the MDG block
  • Contact Danyse Ryan and request to create the plant information in MDG
  • Extend the material directly in WP1
    • Sales Org 1 (if applicable)
    • Sales Org 2 (if applicable)
    • Sales: General/Plant data
    • Foreign Trade: Export Data
      • COO
    • Purchasing
    • MRP (1-4)
    • Work scheduling (if applicable)
      • Only when the material is produced at the plant you are extending to
    • General Plant Data / Storage 1
    • General Plant Data / Storage 2
    • Warehouse Management 1 (if applicable)
    • Warehouse Management 2 (if applicable)
    • Quality (only opens in MDG)
  • Once you complete the extension, inform Lisbon Data team to add the block (MDG Authorization Group – Basic Data 1 view) back to the material  
  • Request to Quality (Adam Sharp) and Finance team to complete the material set up. Attach the material.
  • Once the plant information is created replicate it in MDG.


Extending materials in MDG

  • Sales Organization 1 and 2 view
  • Sales: General/Plant data
  • Purchasing
  • General Plant Data/Storage 1 & 2.
  • Warehouse (1 and 2) – TBC
  • Quality View (Only open)
  • MRP (1-4)
  • Work scheduling (if required)
  • Label view
    • Needs to be checked only when the material will be used as trading good or re-sell item
    • If we are bringing to our plant to use as raw material is no need
  • MRP data check in the test environment                                                       



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SAP WP1 Technology Solutions Master Maintenance