Issue

Syensqo has close to 700 non-standard/custom units of measure created in the system. 

  • These non-standard units of measure might cause data consistency issues as the definitions and the conversions are not standardised
  • These custom units of measure cause issues with integrations with other SAP modules or 3rd party systems that do not recognise these units


Recommendation

It is recommended to use only the standard UoMs available within the S/4HANA system and other linked systems to ensure consistency ease of maintenance across the landscape. 

Suppliers, customers, and any internal processes that require the use of non-standard UoMs should be reviewed and the custom UoMs replaced with standard UoMs - adhering to the ISO standard.

For legacy data using non standard UoMs these will have to be mapped and switched to standard UoMs at the point of data migration to ensure legacy data is compatible with the S/4 system.


Background & Context

Syensqo has close to 700 non-standard/custom units of measure created in the system. These units are historically created to cater to UoM's published by suppliers in various catalogs and also as a workaround to support certain business processes. Below are some of the issues faced currently 

  • Incorrect Conversion Factors - Missing or incorrect conversion factors between non-standard UoM's sometimes cause calculation errors e.g., in pricing, inventory etc.
  • Reporting and Analysis Errors - Non-standard UoM's create issues in reporting and analytics, leading to miscalculations or inaccurate data representation and aggregations
  • Incompatibility with SAP Standard Functions - Some SAP standard functions (e.g., MRP, ATP checks) do not fully support non-standard UoM's, or require additional customisation
  • User Confusion and Data Entry Mistakes - Non-standard UoM's sometimes lead to user confusion and result in data entry mistakes, especially when the same unit of measure is shared across multiple business units

Scale of Issue

Below table provides the statistics of non-standard UoM's in the system along with the usage of the same. 

SystemNon-Standard UoM'sPOs in past 5 years PO's with non-Standard UoM  %   UoM's used in affected POs  Materials changed in 10 Years  Materials with Non-Standard UoM  %  UoM's used in Material Masters 
QF2404           4,642,346184,5874%66                  613,651                         27,648*5%32
WQ2357           2,877,45082,0073%73                  567,413                            5,9951%51
*23,000 of the Material Masters in QF2 use just one non Std UoM - "NR - Number"

As a part of the above analysis, though there are ~700 non-standard UoM's that are existing in the system, there are only ~200 of them are currently active and being used in material master and Purchase Orders. 

Assumptions

  • Business processes are simplified and standardised and will not have any requirements for non-standard units of measure
  • Punch-out catalogs used by Syensqo will have standard ISO units of measure - In case of any exceptions, the unit of measure in the catalog can be mapped to a standard unit of measure in SAP

Constraints

N/A

Impacts

Data Migration

  • All dependent master data ex: Material master, BOM's etc.. will be updated with the standard unit of measure (All the quantities in these data objects ex: BOM Header quantity, MOQ in material master will be updated based on the conversion factors)
  • Stock quantities ex: Inventory, Stock in transit etc.. will adjusted based on the standard UoM before migrating to the new system
  • Prices ex: Info records, pricing conditions etc.. will be adjusted based on the standard UOM before migrating to the new system

Communication

  • Communication along with the mapping for non-standard to Standard UoM's will be sent to the relevant customers / Vendors / 3rd party systems 

Business Rules

All the master data and Business processes use only Standard SAP / ISO Units of Measure 

Options considered


Following are the options considered.

Option 1: Use SAP / ISO Standard UoMs and conversions 

As a part of this option, all the master data and business processes use only the standard SAP/ISO unit of measures available in the system. Non-standard UoM's are not permitted to be created / used. Mapping activity will be carried out when the master data / transactional data is migrated from the legacy systems to the new S/4 HANA system.

Advantages:

  • UoM's and conversions are standardised across all the master data objects and business processes
  • No additional effort / customisations required to enable the standard SAP functionality
  • Uniform and Simplified reporting as the UoM's and conversion factors are standardised
  • Standard integrations without any additional data mappings with other modules of SAP, SAAS systems and any other 3rd party applications

Disadvantages:

  • One time data conversion effort to map the master and transactional data with standard UoM
  • One time data conversion / mapping of the non-standard UoM's in the downstream systems

Option 2: Allow the use of non-standard UoM's

As a part of this option, 

Advantages:

  • UoM Problems that are already solved / mapped do not re-occur
  • No issue with legacy data that use custom UoMs (if any)
  • No impact on suppliers/customers that submit non standard UoMs

Disadvantages:

  • Need to replicate custom UoMs across landscape
  • Maintenance burden as custom UoMs will need to be supported and .
  • Any pre-existing issues (e.g. in reports due to unexpected UoMs) will also re-occur (if we dont correct the data)
  • May have an impact on other standard tools or integrations
  • Need to develop a process to transfer UoMs 
  • Risk of conflicts with standard UoMs and future upgrades or integrations with other systems.
  • Potential confusion due to unexpected downstream use of non-standard UoMs
  • Need to review data to see which UoMs are actually in use to avoid taking over defunct ones


Evaluation

Based on the evaluation of the solution options, it is recommended that the "Use only SAP Standard" approach is used as a starting position.

This follows the Simplification/Standardisation approach of the project and minimises any maintenance burden going forward.

We can react to any UoM exceptions that cannot be switched to Standard SAP/ISO UoMs and possibly support them by mapping to a S/4 Standard at the point of integration. This would let the system accommodate non standard UoMs from suppliers or customers but only have Standard UoMs within the S/4 System. This would be achieved using enhancements and on an exception basis. 


Impact on 3rd Parties

Suppliers and Customers should not be using non standard ISO Codes going forward and should be pushed to stop doing so


Impact on Legacy Data

Need to see how many custom UoMs are used in the legacy data and take action (remap etc) where needed. 

Criteria 

Option 1: Use only SAP Standard UoMs, do not copy over any custom UoMs

Option 2: Carry over any active custom UoMs from As Is

Adhere to SAP Std UoMs on reports, data etc

(plus) Only Std Used 

(minus) standard and custom UoMs used


Impact on suppliers/Customers

(minus) Suppliers/Customers need to correct to SAP Std or cant use them

(plus) Suppliers/customers don't have to change
Impact on data migration

(minus) Need to map non Std UoMs to Std on legacy data

(plus) no mapping required
Requires enhancement

(plus) no enhancement required

(plus) no enhancement required
No recreating errors already solved in ECC

(minus) any supplier already fixed by custom UoM will break

(plus) no impact
Maintain UoMs across landscape

(plus) Std only - no impact

(minus) Custom UoMs need to be maintained



Benchmark comparison

The project team have worked on other implementation projects where 700+ custom UoMs were successfully converted to ISO standards without any exceptions, so an approach to align to standard seems feasible. 

Data from other standardisation projects shows that typically non-standard UoM usage occurs for one of 3 reasons:

  1. Using non-standard UoM because it was possible for users to conveniently create these, and use of standard UoMs was not enforced. 
  2. Used for order of magnitude conversions (e.g. ppb vs ppm) - there is now better SAP functionality to handle this with standard UoMs
  3. Older legacy use cases which needed custom UoMs, but which now have standard functions available. 

See also

Insert links and references to other documents which are relevant when trying to understand this decision and its implications. Other decisions are often impacted, so it's good to list them here with links. Attachments are also possible but dangerous as they are static documents and not updated by their authors.


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