i-MEP stands for Integrated Manufacturing & Energy Performance
The I-MEP application provides to business the possibility to analyze the production target cost / actual cost / variance for each cost item in process order / cost collector, and to determine energy consumption and CO2 emission during production process.
BI manufacturing reports will replace house solutions :
Describe in a few words the content of application + link with functional or technical specifications (google links) done with during the project or linked with PPMO
Tool Leader + IT leader of the application: Name of project or main leader for the application + reporting coodinator
How many users? Which user category ? Is there critical period ? Which geographical perimeter? Describe in one sentence: around 50 users, worldwide or 200 users / European Site
Provide some history of the application : When was it created ? What was the initial project ? Who was the original requestor ? If possible provide link to the project information
| Role Code | Role Description | Explanation |
|---|---|---|
| ZR_RCS_CA_M55 | IMEP - Integrated Manufacturing & Energy Performance | Gives access to queries & workbooks IMEP (Manufacturing & Energy reports) |
| ZBI_RCS_IMEP_A01 | IMEP - Integrated Manufacturing & Energy Performance | Gives access to InfoArea IA_FMCO_CO_IMEP* and all authorization relevant objects except
Authorization object ZBI_IMEP |
| ZR_RCS_CA_M551 | IMEP - Upload Data - Non-SAP Plant ZIMEP_FILE | Gives access to transaction ZIMEP_FILE which allow Non SAP Plant Flat Files upload. (same logic than for P&L / role ZR_RCS_CA_M432) |
List of autorisation objects mandatory for the application.
| Authorization object | Explanation |
|---|---|
| GBU (CPFCTR1_2 ) | ZR_*_CA_P05 |
| Plant (C_PLANT) | ZR_*_CA_P02 ZR_7866_CA_P02 => Plant 7866 - Chalampé (ex 7027) - (Cie ZFR9) ZR_TOUT_CA_P02 => All Plants "Solvay" |
See also file maintained by Authorization team : BW Catalog of Roles / link: https://drive.google.com/open?id=10GEfKYqrT1eeTO_uHYAheL1GX7L5y_pvH0KQU64qh5I
https://drive.google.com/open?id=18v4PEvS10Q4RmofZBDuuuTiyTqO9anDL3x-Bcxvnv2s
This table exists on both systems PF1/WP1, but the structure is slightly different.
Following additional fields exists for PF1 table, but not for WP1 table : append ZWPPMCKOST_EXTRA
Process Chain | Code |
|---|---|
| Code établissement DSI | ETABL |
| Code édition | EDITI |
| Libellé de la ligne d'édition | LIBLI |
| Type: Fix/Var/Dep | FVD |
| Cost collector for production process PROCNR | PKOSA |
| Material Ledger Cost | MLWRT |
This table is filled via program XXX and contains only the values for the previous period (The table is emptied before each loading)
to be completed
This table exists on both systems PF1/WP1, and is filled manually by Energy Carbon team
to be completed
Datasource : DTS_ZBW_V_ZWPPMCKOST based on view ZBW_V_ZWPPMCKOST
The controlling area is unique on PF1 ( value CHEF), but not on WP1 ( Z006, Z025, Z026...)
The controlling Area is not available on ECC side specific tables, but, in order to match the BI referential, this information is necessary to get referential attribut and texts (example 'Cost Center' C_COSTCTR, 'Profit Center' C_PFT_CTR)
To get the information extractor are based on specific view with follow the business rule given :
The Cost Component Structure id is not unique on PF1 (on WP1, only id Z1 is used), and the id is not part of source table ZWPPMCKOST.
The append ZEXTRA_FIELDS has been added to extract structure of the data source (ZOXDF10019). Fields belonging to the append are field within class ZDTS_ZBW_V_ZWPPMCKOST.
To get the information :
The GBU available for reporting is BFC Global Business Unit (CPFCTR1_2) found on Cost Center
Detail of main topics with explanations of the rules and only the main + special rules about queries to run and use in the correct way
Dependencies with other application (BW, QV, Externals tools like PVelocity or Dynasis etc...
Stream | Rule | Explanation |
|---|---|---|
| IMEP | RCS_LOAD | Period (YYYYPPP) to load, RCS. NO_LOAD to avoid loadings Do not change active flag (Active = Y) This variable is used in decision block |
| IMEP | RCS_DEL | Period (YYYYPPP) to delete, RCS DSO/Cube. NO_DEL to avoid Do not change active flag (Active = Y) |
| IMEP | RCS_HISTO | Counter 1 = Number of Year to keep in all DSOs/Cubes RCS Counter 2 = Delete all data in all DSOs/Cubes RCS older than The counter 1 is entered manually, it is a number of years to keep in all DSOs and Cubes. If '3' is entered, 3 full years + current year are kept. The counter 2 is determined within program ZBW_IMEP001 depending of the loaded period and the counter 1. Example : we are the 01/08/2016, the period 007.2016 is loaded. As the counter 1 is '3', the calculated counter 2 is 001.2013. All period previous to 001.2013 will be deleted via the main process chain |
| IMEP | SOLV_LOAD | same explanation than for RCS'ones |
| IMEP | SOLV_DEL | same explanation than for RCS'ones |
| IMEP | SOLV_HISTO | same explanation than for RCS'ones |
| IMEP | FF_DATA | Counter 1 = Input filename for ZBW_IMEP002 program. Counter 2 = Store actual delta queue of running process chain PC_CO_IMEP_15. Counter 3 = Total counter for ZBW_IMEP002 program file loading. |
Program | Variant | Explanation |
|---|---|---|
| ZBW_DELDIM | ZVAR_IMEP_01 | Existing program, reused to clean cube dimensions. It delete unused dimension elements |
| ZBW_IMEP001 | ZVAR_DEL_RCS | Program created for the projet to :
|
| ZBW_IMEP002 | Program created for the project to allow users to load flat files to integrate Non-SAP plant data. |


The user can choose an Excel flat file from his local computer by using the "File to load" browser.

Once the file is choosen, the user can preview the content to be uploaded from his selected file by clicking on "Preview" icon.

Once the file is choosen, the user can start the content checking of the file by clicking on "Check file" icon.

Once the file content is checked, the user can load the file to BW application server (AL11) and raise the event PC_CO_IMEP_15 by clicking on "Load file" icon.
The event PC_CO_IMEP_15 triggers the process chain PC_CO_IMEP_15 - "IMEP: META - T - Main (Non-SAP Plant Flat Files)".
This process chain load the Non-SAP Plant data from user's file into IMEP BW application.



The user can view the history of loaded files by clicking on "History" icon.

The user can exit the program by clicking on "Exit" icon.
Report ZBW_IMEP002 contains several distinct parts:
Selection screen.
f200-import_file: Import the XLS file from user's workstation.
f210-upload_excel: Convert the XLS file in Internal table.
f220-check_file: Check content of the file as follow:
For more details, see file ZWPPMCKOST_table structure & contents_QF1.xlsx.
f300-output_preview: Generate ALV grid to show Converted data from Excel.
f310-output_check: Generate ALV grid to show Converted data from Excel after check.
f400-load_pchain: Check if process chain is already in progress.
f413-csv_file_data: Import Customer file in ALL11.
f423-filename_data: Update Global filter master data with new file name.
f433-savelog_data: Update log after loading (DSO DBCOPP09 - "IMEP - Log Import (Non-SAP Plant) ( Direct Update )").
f440-finish_message: Pop-up message at the end.
f453-send_email_data: Send an email after data loading.
f500-display_log: Display log.
Process Chain | Code | Type | Frequency | Comments |
|---|---|---|---|---|
| IMEP: META - T - Main (Solvay) | PC_CO_IMEP_01 | MAIN | D1 to D4 | This chain is starting when event Z1C_RUNDMC_KOST is received from Solvay PF1. Global Filter IMEP/SOLV_LOAD is used in the decision bock. For info, job PF1 is ZWPPTOUKC |
| IMEP: META - T - Main (RCS) | PC_CO_IMEP_08 | MAIN | D1 to D4 | This chain is starting when event ZWPP_RUNDMC_KOST is received from RCS WP1. Global Filter IMEP/RCS_LOAD is used in the decision bock. |
| IMEP: META - T - Main (Non-SAP Plant Flat Files) | PC_CO_IMEP_15 | MAIN | Manually | This chain is starting when event PC_CO_IMEP_15 is received from ZIMEP_002 Program. |
Process Chain | Code | Type | Frequency | Comments |
|---|---|---|---|---|
| IMEP: MD - Referential & Conversion factors (Solvay) | PC_CO_IMEP_02 | subchain | Data requiered for Business Rules | |
| IMEP: TD - Delete period in targets before loading (Solvay) | PC_CO_IMEP_03 | subchain | Before loading a period, the same period has to be deleted from targets (DSO/Cubes) Global Filter IMEP/SOLV_DEL is used | |
| IMEP: TD - Propagation (Solvay) | PC_CO_IMEP_04 | subchain | Global Filter IMEP/SOLV_LOAD is used to limit the InfoPackage + C_ORIGIN (textes) loading | |
| IMEP: TD - Business (Solvay) | PC_CO_IMEP_05 | subchain | ||
| IMEP: TD - Reporting (Solvay) | PC_CO_IMEP_06 | subchain | ||
| IMEP: MD - Texts (Solvay) | PC_CO_IMEP_07 | subchain | This load could be done ones a week or ones a month | |
| IMEP: MD - Referential & Conversion factors (RCS) | PC_CO_IMEP_09 | subchain | Data requiered for Business Rules | |
| IMEP: TD - Delete period in targets before loading (RCS) | PC_CO_IMEP_10 | subchain | Before loading a period, the same period has to be deleted from targets (DSO/Cubes) Global Filter IMEP/RCS_DEL is used | |
| IMEP: TD - Propagation (RCS) | PC_CO_IMEP_11 | subchain | Global Filter IMEP/RCS_LOAD is used to limit the InfoPackage + C_ORIGIN (textes) loading | |
| IMEP: TD - Business (RCS) | PC_CO_IMEP_12 | subchain | ||
| IMEP: TD - Reporting (RCS) | PC_CO_IMEP_13 | subchain | ||
| IMEP: MD - Texts (RCS) | PC_CO_IMEP_14 | subchain | This load could be done ones a week or ones a month | |
| IMEP: TD - Propagation (Non-SAP Plant Flat Files) | PC_CO_IMEP_16 | subchain | ||
| IMEP: TD - Business (Non-SAP Plant Flat Files) | PC_CO_IMEP_17 | subchain | ||
| IMEP: TD - Reporting (Non-SAP Plant Flat Files) | PC_CO_IMEP_18 | subchain |
Process Chain | Code | Type | Frequency | Comments |
|---|---|---|---|---|
IMEP is loaded daily from D1 to D4 only.
Events on Solvay ECC (PF1) and RCS (WP1) starts BW Process Chains.
In Process Chains we also check that we are between D1 and D4 (programme ZBW_IMEP001).
if possible, give some information on average process chain duration, amount of data loaded and total data volume example: daily process chain loaded in 30 min, weekly chain loaded in 1h15, with around 2k to 10k lines in DELTA mode for a total of 10M lines in cube. The purpose is to give a general overview of the volume of data managed y the application
| Key Figure | Estimation |
|---|---|
| ~ Average Process Chain Runtime | |
| ~ Average nb of rows loaded per load | |
| ~ Total nb of rows loaded (if full) | |
| ~ Average Runtime for 10k lines |
3 years plus current year is asked by business.
Older data are deleted from DSOs/Cubes at the end of the process chains RCS and Solvay.
The number of years to keep can be maintained in Global Filter masterdata (Stream IMEP / Rule RCS_HISTO or SOLV_HISTO/ Counter '001'
Query end user documentation should be created in the public "Customer Support Wiki" space under the corresponding BW application page : BW - Application. Technical query query documentation, if necessary should be added as a sub-page of this documentation using the BW Technical Query Documentation template.
Report | Technical name | Type | Comment | Link to documentation |
|---|---|---|---|---|
| MANUFACTURING - Local Core Query | BW_QRY_MVCOPP01_0002 | QRY | Manufacturing report will be used to display all the characteristic and key figures loaded from the ZWPP40x program. This report will display key figures only on company code currencies and local base unit of measure. | https://drive.google.com/open?id=14wAf4AjUgq2jcQko5A2AyEYY_pd2evwVokizwSomUPQ |
| MANUFACTURING - Consolidation Core Query | BW_QRY_MVCOPP01_0008 | QRY | Manufacturing report will be used to display all the characteristic and key figures loaded from the ZWPP40x program. This report will provide the possibility to display unit of measure and currency in a consolidate target unit. | https://drive.google.com/open?id=1-UP2e782f6PX1huigJezI6_rLRnVWskAQp5YonjgNG0 |
| MANUFACTURING - Consolidation QV Query | QVIMEP_BW_QRY_MVCOPP01_0008 | QRY | This report is based on BW_QRY_MVCOPP01_0008 report, and is dedicated to QV application. | https://drive.google.com/open?id=1S9WSHO0R2ecDV7pPkupkcO4fRJdAHtC1OC4Vz9lnEdo |
| ENERGY: Consumption, Expenses and Carbon Footprints (Core Query) | BW_QRY_MVCOPP01_0003 | QRY | Report will display the energy purchase information | https://drive.google.com/open?id=1MbtEZhYOs87E_jcm9JXTqwfvbSNdjrMEIiZ6JwDAkzI |
| ENERGY: Consumption, Expenses and Carbon Footprints (QV Query) | QVIMEP_BW_QRY_MVCOPP01_0003 | QRY | This report is based on BW_QRY_MVCOPP01_0003 report, and is dedicated to QV application. | https://drive.google.com/open?id=1LbrgXlPPQacJRqqX-OU6c7ZhX8uX-oLL2IEq2RagsMI |
| DEPRECATED - ENERGY - Primary Energy and Emission report (Core Query) | BW_QRY_MVCOPP01_0007 | QRY | Report will display the primary energy consumption. DEPRECATED: Merged with BW_QRY_MVCOPP01_0003. | https://drive.google.com/open?id=1bDPL8PQk0xd7FJcVyjK78qxf6ew_QOvJTWY5nkwqhLU |
| ENERGY - Interface Production Report (Core Query) | BW_QRY_MVCOPP01_0006 | QRY | 3 reports will be used to provide source data to the EPS system. As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented | https://drive.google.com/open?id=1H8vxrSJ01jwvmUvA4movkau8umTE-18rbV48Mb1tCmc |
| ENERGY - Interface Cost Production Report (Core Query) | BW_QRY_MVCOPP01_0005 | QRY | 3 reports will be used to provide source data to the EPS system. As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented | https://drive.google.com/open?id=1bT_alWdGYpmnMUqvvfyGSfWHjNRcvtnrLhPeM6ckCLA |
| ENERGY - Interface Consumption Quantity Report (Core Query) | BW_QRY_MVCOPP01_0004 | QRY | 3 reports will be used to provide source data to the EPS system. As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented | https://drive.google.com/open?id=1LIajg9nEMubjjA8znhnEnoT3Bncjcp8ftVlQxwbpckI |
| MANUFACTURING - Reconciliation (Workbook) | WB | Manufacturing data reconciliation workbook will be created to compare VC, FC, DEP key figures between the P&L – legal view report and the manufacturing report. |
Short description | Explanation | Formula | Comments |
|---|---|---|---|
AUQ AI | Actual Unit Quantity (in French QUR) in Active Ingredient | - Total Actual Qty in AI
Total Actual Qty in AI : ratio K_AQTY_AI, origin field ACT_QTY_AI of table ZWPPMCKOST
Qty Produced in AI : ration K_QTYPRAI, origin field MEGP_AI
The produced quantity in AI is found only for Index 1 = '1'. The quantity has to be used to calculate the coefficient on others indexes |
Restricted Keyfigure for Quantity Produced in AI with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial
Calculated Keyfigure for AUQ AI
|
| QUS | Standard Consumption factor of the item for one unit produced | - Std Qty SCE Std Qty SCE: ratio K_STQTSCE, origin field MEVS5 of table ZWPPMCKOST Std Qty SCE (produced material): ratio K_STQTSCE limited on index 1 = '1' (Produced material) | Restricted Keyfigure for Std Qty SCE (produced material) with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial Calculated Keyfigure for QUS |
| QUR | Actual Consumption factor of the item for one unit produced | - Total Actual Quantity Total Actual Quantity : ratio K_ACT_QTY, origin field ACT_QTY of table ZWPPMCKOST Produced Quantity : ratio K_PRODQT, origin field MEGP of table ZWPPMCKOST The produced quantity is found only for Index 1 = '1'. The quantity has to be used to calculate the coefficient on others indexes Lot Size : generally 1000. The Lot size is not currently available, use 1000 for the moment. | Restricted Keyfigure for Produced Quantity with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial Calculated Keyfigure for QUR
|
| CUS | Standard unitary cost of the item for one unit produced | - Std Cost SCE Std Cost SCE: ratio K_STCSSCE, origin field WKVS5 of table ZWPPMCKOST Std Qty SCE (produced material): see upper definition | Calculated Keyfigure for CUS |
| CUR | Actual unitary cost of the item for one unit produced | - Actual Cost
Actual Cost : ratio K_ACT_CST, origin field WKGIB of table ZWPPMCKOST Produced Quantity & Lot Size: see upper definition | Calculated Keyfigure for CUR |
| SUQ AI | Standard Unit Quantity (in French QUS) in Active Ingredient | - Std Qty SCE in AI Std Qty SCE in AI : ratio K_SCEQ_AI, origin field MEVS5_AI of table ZWPPMCKOST Std Qty SCE in AI (produced material): ratio K_SCEQ_AI limited on index 1 = '1' (Produced material) | Restricted Keyfigure for Std Qty SCE in AI with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial Calculated Keyfigure for SUQ AI |
| Lot Size | Lot Size used for calculating standard cost | This KPI is coming from ZWPPMCKOST table. The value is repeated on each lines. Then in BW, for aggregated analysis, the sum of all values is displayed which is not correct. The Lot Size should be a masterdata information. | |
No broadcast
Give the list and explanation on the known, not-solved, bugs.
List recurring procedures
Detail planned major evolution if already known. Example: complete decommissioning of application is planned in 2017 / Extension to solvay perimeter planned in 2nd semester of 2016
PC_CO_IMEP_15