POD impacted

Functional Overview

Syensqo buyes some Raw Material which are Mass Balance Certified (e.g. RSPO → RoundTable for Sustainable Palm Oil Certification). The same Raw materials are also purchased in their standard, not certified versions. 

In some cases the certified and not certified versions of the same Raw Material are segregated in stock, in other cases they are stocked together and mixed.

Syensqo is allowed to sell certified Finished Products only proportionally to the certified Raw Materials that have been purchased and used to produce them. Under the Mass Balance certification, there is no need to segregate the stock and there is no need to guarantee that exactly a specific certified batch of the Raw Material has been used to produce exactly a specific batch of certified Finished Product. It is sufficient to guarantee the Mass Balance, we cannot sell more Certified Finished Product than the quantity we can produce with the Certified Raw Material we have already purchased and received.


The proposed design will cover the following business use cases : 

Process flow

Process 1 : Applicable for use case 1


Process usage : 

Process steps :

  1. Certified RM are received in stock
  2. An enhancement will trigger the split of certified RM to 
    1. Normal RM
    2. Certificate material
  3. Use normal RM to produce normal FG (No impact on shopfloor operations)
  4. A Process order is  created just before shipping the certified FG to generate the stock (
    1. Consume normal FG
    2. Consume certificate material

Process Master Data prerequisites

Material Master data

Information for reporting


Maestro Data Requirements

Solution Implementation in Maestro in case of Certificate Material Shortage:

    1. Clean up of Split Work Orders
    2. Create a Work Order on the Material 48 that will explode through the BoM
      1. Create Co-product Supply of Certificate 50
      2. Create a planned purchased order for the Certified Raw Material 49
    3. The calculations of the quantity and Due Date will be explained next

Maestro Report Development Requirement: 

Maestro Closed Loop Requriement:

Process 2 : Applicable for use case 2



Process usage : 

Process steps :

  1. Certified RM are received in stock
  2. Certified RM are stored separately 
  3. Use certified RM to produce certified FG (No impact on shopfloor operations)

Process Master Data prerequisites

Material Master data


Process 3 : Applicable for use case 3

Process usage : 

Process steps :

  1. Recycled RM stock is generated via a process order
    1. A certificate stock is generated at the same time as by product
  2. Recycled RM is consumed during production of intermediates
  3. At last level of product :  Process order is created to produce finished good
    1. Consume certificate material generated in step 1

Process Master Data prerequisites

Material Master data

Information for reporting

Maestro Data Requirements:

Maestro Solution Development:

WRICEFS


Dev : Split process order ERP-565 Manufacturing Mass Balance: Create process Order from Goods Receipt

Request / Reporting :