When an insert is overmolded, if it is not well constrained by metal pins in the mold, it may show some deflection from its original position during the injection phase leading to undesirable variations in the (plastic) wall thickness. This might also affect the final shape and the (mechanical, electrical…) performances of the part. This is the reason why it is relevant to be able to predict it with some accuracy in order to make suggestions about the design (part/mold), the number and position of metal pins (constraints), the gate position(s) and/or the process conditions.
Such simulations can be easily performed with Moldflow (assuming thermo elasticity-see procedure). Based on recent trials, the prediction seems underestimated, most likely because of the difficulty in predicting the pressure (for some reasons not detailed here), as illustrated in the document. An extensive study is on-going with the NoH’s mold.
