Hereafter a list of some commercial applications for which our polymers have been used (successfully) in a metal insert overmolding.
| Application | Picture | Polymer | Insert material | CTD ref. / Comments |
|---|---|---|---|---|
| Threaded fitting |
| PPSU Radel | Brass or Steel | Phil Martin |
| Split for Smartphone | PAEK Avaspire | Metal frame AL - SUS - Mg - Ti | Li Connor | |
| Active Purge Pump Stator | PPA Amodel AE-4133 | Copper winding | Stefano Montani | |
| brackets for cooling lines | PPS Ryton XE-5030 | Steel | Marc Schelles | |
| Handle of reusable surgical instruments |
| PPSU Radel | Stainless steel | Federico Baruffi |
| Coil Bobbin | PPA Amodel | Tin plated copper | Shigeki Kanatani | |
| Solenoid valve |
| PPA Amodel, PPS Ryton | Copper bobbins | |
| actuator coils for diesel injectors |
| PPA Amodel AS-4133HS | copper wire winding | |
| Alternator Brush holder |
| Aluminum - Stainless steel | ||
| EPS Rotor motor |
| |||
| Alternator slip ring |
| PPS Ryton | Copper | |
| Fuse connection |
| PPSU Radel | Stainless steel | |
| Electric connector | PPS Ryton | Copper | ||
| Busbar for inverter traction motor |
| PPA Amodel | Copper | |
| Triphase busbar unit |
| PPS Ryton | Copper | |
| Air duct manifold | PPA Amodel, PPS Ryton | Stainless steel | ||
| Fitting |
| PPSU Radel | Stainless steel | Phil Martin |
| Pump Impeller | PPS Ryton | Brass - Stainless steel | Paul Prozeller | |
| Vane tips vacuum pump (brake system) |
| PEEK | PPS | |
| Electrical switch | PESU Veradel | Steel | ||
| Leak detector |
| PPS Ryton | Stainless steel | Phil Martin |
| Thermostat housing | PPS Ryton, PPA Amodel | Steel - Brass | ||
| Fruit juice impeller |
| PARA Ixef | Steel | Philippe Brasseur |
| magnets overmolding |
| PPSU Radel R5100 | metal | Philippe Brasseur/delamination due to lack of adhesion when overmolding (second shot), rather well predicted |
