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Table of Contents

1 OBJECTIVE AND SCOPE

1.1. Objective of this Procedure

This document's objective is to provide a guide to managing Material master data ZVER materials.

This document is a complement to Standard Operating Procedure "Article Creation and Management", adapting the process to ZVER Material master data management for GBU Technology Solutions (Legacy Cytec organization).

Material Master Data management process includes creation and modification of the packaging material as well as its inactivation and flagging for deletion. Creation of Basic Data, Sales, Purchasing and General plant data will be presented in this procedure. Finance and planning teams should be informed after packaging code creation and/or extension.

Requests of Material Master creation or maintenance can be performed by approved requestors listed in Appendix 1 - List of contacts.

All requests are sent to Master Data via Freshdesk or alternatively by e-mail. Common e-mail address of Riga SBS Data Management team: datamanage@solvay.com

Request form for packaging should usually be provided by requester. The link to the form can be found in Google Documents Template for RM and Packaging

The referral lists mentioned in this procedure, such as Purchasing Groups and Profit Center List are embedded in the TS SAP Material request form file

1.2. Scope

Under Riga SBS Data Management's scope is the management of ZPRC, ZMAT, ZVER and ZUNB materials for GBU Technology Solutions (legacy Cytec) sites in WP1 SAP system. Management of ZERS and ZMAT materials is described in a separate procedure. Riga SBS Data Management can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZPRC

Commercial Products

N/A

ZVER

Packaging

WD

ZUNB

Stocked and non-valuated materials

WD (for packaging)

ZDIE

Services

Multiple

1.

Authorizations & Roles

Author(s)

Verification

Approval

Sigita Pastare
Data Management Specialist

Irina Isacenoka
Data Operations Manager

Danyse Ryan

07.2018

MM.YYYY

06.2019

...

Date

Description

07.2018

New document

07.2019

Frank Doyle replaced by Vanessa Scott and Mario Bruins;
Trading plant 8574 – CN added to page 27
Removed the link to the old MOC portal

08.2019

Removed China plants from non-GTS countries

09.2019

Added new MOC Gensuite procedure

...

Under Riga SBS Data Management's scope is the management of ZPRC, ZMAT, ZVER and ZUNB materials for GBU Technology Solutions (legacy Cytec) sites in WP1 SAP system. Management of ZERS and ZMAT materials is described in separate procedures. Riga SBS Data Management can create and extend ZDIE materials if requested so by Finance.

...

Material Type

...

Description

...

Division

...

ZMAT

...

Finished Goods
Semi-finished Goods
Raw Materials

...

Multiple
Multiple
KV

...

ZPRC

...

N/A

...

ZVER

...

Packaging

...

WD

...

ZUNB

...

Stocked and non-valuated materials

...

WD (for packaging)

...

ZDIE

...

Services

...

Multiple

...

3. Abbreviations

...

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZVER

Packaging

DG

Dangerous goods

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZDIE

Service

UoM

Unit of Measure

ZPRC

Commercial Product

 

 

...




1.4. Roles and responsibilities

...

ZVER setup can be performed only once MOC-ID and ZPRC code are is available.
Prior to submitting a new ZVER/ZUNB requestZVER request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form must be filled and submitted to Data Management for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created.

...

created.

2 STANDARD OPERATING PROCEDURE DESCRIPTION

...

2.1. Creation of ZVER material in RCS

...

2.1.1. Pre-

...

requisites 

ZVER setup can be performed only once MOC-ID available.
In all cases when MOC-ID is missing Lindsay Schramm and HazCom team should be contacted to clarify whether ZVER code can be set up without this information.
Prior to material creation in the system search is performed by the Data Management team to ensure no duplicates are created.

...

to ensure no duplicates are created.

2.1.1.1. Accessing MOC Gensuite

...

Portal - Technology Solutions

ZPRC and PRCO can be found validating MOC in Gensuite Portal.


User: data.manage@solvay.com
Password: Solvay123
Once you access the MOC Portal, please:

  • Check if the site is marked as General, Technology Solutions.
  • In order to see the MOC, access Applications
  • Click on MOC Manager

...

In this step:

  • Change the process to Packaging Change

...

  • Remove the Assigned to
  • Change the status to All


  • Add the MOC# in the search field
  • Click on the Request ID Type to access the documents for the MOC



Important documents and information to be observed in the MOC


Screening Questions

  • Go to Screening questions
  • Manage requests
  • Print request


  • Print preview


  • The plant to which the raw material will be created
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).


Completed The completed Packaging request form should be attached for all ZVER codes. ZVER description must follow
Packaging rules table which can be found here - Packaging Instructions

...

...

2.1.1.2 Checking for duplicates

Image Modified

...

Main activities

Tips / Best practices

Key points

1

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display

Image Modified

...

Main activities

Tips / Best practices

Key points

2

Press multiple choice button to receive pop-up window with search options for material master

 

 




...

Main activities

Tips / Best practices

Key points

3

Click on Image Modified to open the

menu

 

 

4

menu



Select the option 'Material Number/Material Description'

Field 'Old material number' can be used to look up material by BPCS Code

AnchorOLE_LINK5OLE_LINK5 AnchorOLE_LINK6OLE_LINK6

(temporarily).

 



Image Modified

...

Main activities

Tips / Best practices

Key points

5

Run a search in Material Description

Use Wildcards to best describe

Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.

6

Hit Enter

 

 



...

...

Main activities

Tips / Best practices

Key points

7

Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify.

 


If result points to Image Modified or if the Requester mentions a new article need to be created then proceed with the creation.

...

...


...

2.1.2

...

. Creation of material


...

Main activities

Tips / Best practices

Key points

8

Enter transaction MM01

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)


Image Modified

...

Main activities

Tips / Best practices

Key points

9

Enter Industry Sector

 


Always choose "Chemical Industry"

10

Enter Material Type

 


Always ZVER for packaging

11

Copy from… Material

Option to copy data from an existing material can be useful in some cases.

 

12


Hit Enter

 

 

...





Image AddedImage Added

#

Main activities

Tips / Best practices

Key points

13

Select Views to be created

Creation of views can be performed all

at once or in separate stepsSelect Basic Data 1 & 2, Sales: General /Plant Data, Purchasing, General plant Data / Storage 1, General plant Data / Storage 2

at once or in separate steps

Technology Solutions

  • See Appendix 3 - List of single Storage locations
can be found in Appendix 3
  • Sales Organization and Distribution Channel should not be filled by creation.

NOTE!

Please notify Michael Wilson and William Weddle for any materials created or extended to plant 8712 and 8636. Anchor_GoBack_GoBack NOTE!

Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054

), 8522 (076

), 8712 (C26), 8636 (K19) – by default.
For 8359 - only if requested.


Image Modified


14

Hit Enter

Use Default Setting button to save your selections for future creations

 

...

#

...

Main activities

...

Tips / Best practices

...

Key points


...


Image Added


Fill in Organizational LevelsKey points

  • Fill Plant as indicated
in request form and add Storage Location. Appendix 3
  • in the request
  • Extend to Storage Location when there is only one option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank.
  • Sales Organization and Distribution Channel
should not be filled.

Storage location should be added for plants when only one option is available

16

Hit Enter

 

 

...

  • should not be filled by material creation but can be requested upon plant extension.
Hit Enter



Image Added

#

Main activities

Tips / Best practices

Key points

17

Enter

Pckaging

Packaging Description

Check the request form for "SHORT DESCRIPTION"

Should be checked whether description meets Packaging instructions. [Packaging name + dimensions + capacity + specific characteristics (if exists)].

18

Enter Base Unit of Measure

 


Always PC

19

 (Pieces)

Enter Material Group

Check the request form


Should be checked by type of packaging in Packaging Instructions table

20

.

Enter Division

 


Always WD

21

Enter General Item Category Group

 


Always VERP

22

Enter UoM for Weight

 


Always KG

23

Go to Descriptions tab

From Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

 



Image Modified

...


Main activities

Tips / Best practices

Key points

27

Enter material descriptions in local languages

Request for should be checked for descriptions in other languages e.g.

ZH – Chinese might be indicated in original language.

12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

28

Return to Main Data

 

 

...




Image Added


Main activitiesKey points
Alternative units of measure

Request the PC to KG conversion (mandatory)

Go to Basic data 2


Image Added

...

Main activities

Tips / Best practices

Key points

29

Go to Basic data 2 view

 

 

30



Enter Basic material

Generic ZPRC number for all ZVER materials

Always 90029754

31

Go to Sales: general/plant view

 

 




Image Modified

...

Main activities

Tips / Best practices

Key points

32

Enter Availability check

 


Always 02

33

Enter Transportation Group

 


Always

*

0001

*Clarification of value 34

Enter Loading Group

 


Always

*

0001

*Clarification***

Packaging Mat type

Entered only for Pallets

0001

35

Enter Profit Center

 


List of profit

centres

centers can be found in the following link.

36

Go to Purchasing view

 

 




Image Modified

...

Main activities

Tips / Best practices

Key points

37

Enter Purchasing Group

 


List of purchasing groups can be found in following ZVER Purchasing Groups

38


Enter Plant-specific material status

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Status Z1 is to be used at the time of material creation.

39

Activate automatic Purchase Order indicator

 


Always

*

checked

*Clarification40

Enter Purchasing value key

 


Always

*0001*Clarification

41

Enter GR processing time

0001

Enter GR processing time

Plant data administrators will change the field value if necessary

Default value at the time of material creation – 2

Go to next view

Plant data / storage 1 view



Image Added

Main activities

Tips / Best practices

Key points

Enter Physical inventory indicator for cycle counting

Plant data administrators will change the field value if necessary

Default value at the time of material creation –

242

B


Go to

next view

Plant data / storage

1 view

 

...

#

Main activities

Tips / Best practices

Key points

43

Enter Physical inventory indicator for cycle counting

Plant data administrators will change the field value if necessary

Default value at the time of material creation – B

44

Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view

 

45

Save material

Image Removed

 

...

2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view


Save material

Image Added



Technology Solutions

After material code is created Finance and Planning teams from the appropriate plant should be informed to create missing views, contacts can be found in TS MM Support Organization file. Also include costing team sbs_riga_rtr_costing@solvay.com

Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • Documentation from MOC

Kind regards,

...


2.1.3. Extension of material

Following MOC procedure plants are obligated to review existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Packaging extension, this information should be provided by requester any time material should be created for a new plant.
Lindsay Schramm should be contacted in case of missing MOC-ID
NOTE: Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).
To extend material enter transaction MM01. Copy from… option can be used, preferably to copy from an existing view of the same material.
Image Removed
To extend ZVER material to a Plant, select Sales: General/Plant Data, Purchasing, General Plant Data/Storage 1 & 2.
Image Removed

...

to review the existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Packaging extension, this information should be provided by requester any time material should be created for a new plant.Lindsay Schramm should be contacted in case of missing MOC-ID.

NOTE: Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).


To extend material enter transaction MM01. Copy from… option can be used, preferably to copy from an existing view of the same material.


Image Added


To extend ZVER material to a Plant, select Sales: General/Plant Data, Purchasing, General Plant Data/Storage 1 & 2, Warehouse Management 1 & 2.


Image Added

2.1.4. Extension of Technology Solutions Materials to Sales Organization view

Should be extended only to Intercompany Distribution Channel (9O)

Image Added

...

Material modification is allowed only if validated by all Plants using the material.
Requests to change Base unit of Measure must not be performed – in this case a new material has to be created.
Another exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system.
Image Removed

#

Main activities

Tips / Best practices

Key points

1

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display

...

Main activities

Tips / Best practices

Key

points

2

Enter Material number

 

 

3

Select Purchasing (or Sales: General/Plant Data) view

 

 

...

#

Main activities

Tips / Best practices

Key points

4

Verify the possible Plants related to the Material by clicking on the matchcode.

 

 

5

All Plants using the material are listed

 

 

...

points

Enter Cross-distribution-chain specific material status


Status 63 is to be set at the moment of material creation to allow use of material in operations

Enter Valid from date for Cross-distribution-chain specific material status

DD.MM.YYYY


Maintain Tax classifications

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view

Image Added

Main activities

Key points

Enter Account assignment group

Check the packaging type:
F - Pallet (Consumable)
I - Drum, pail, Tote (IBC), Bag, Box

Enter Item category group

Always VERP

Note! Check if the packaging has the weight conversion in the Alternatives units of measure, if is not add the default 1PC ↔ 1 KG
Save the extension


2.2. Material modification

2.2.1. Pre-requisites

Material modification is allowed only if validated by all Plants using the material.
Requests to change Base unit of Measure must not be performed – in this case a new material has to be created.
Another exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system.


Image Added

...

Image Removed

...

Main activities

Tips / Best practices

Key points

1

Enter transaction

MM02

MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material ->

Change

2

Select the view containing the field that needs modification

 

 

3

Select the Organizational Level for which the modification is requested

Repeat the modification for all Sales Areas or Plants if applicable.

 

4

Save the changes performed

 

 

...

Display


Image Added

Main activities

Tips / Best practices

Key points

Enter Material number



Select Purchasing (or Sales: General/Plant Data) view




Image Added

Main activities

Tips / Best practices

Key points

Verify the possible Plants related to the Material by clicking on the match code.



All Plants using the material are listed




If material is open for more than one Plant, contact the other Plants to validate the requested modification.

If the answer is positive, change the material as shown in section 2.2.2. Manual modification of material.

If the answer is negative, create a new material as described in Chapter 2.1.2. of this OP, associated with the Plant that made the request.

2.3.2. Manual modification of material

Image Added

Main activities

Tips / Best practices

Key points

Enter transaction MM02

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Change

Select the view containing the field that needs modification



Select the Organizational Level for which the modification is requested

Repeat the modification for all Sales Areas or Plants if applicable.


Save the changes performed

...




Appendix 1 – List of contacts

Requests for Packaging requests can be accepted from Purchasing representative.
Detailed Technology Solutions Support Organization file by plants can be found in following link.

 Region

Representative

Email

US

andCanada

and Canada





Vanessa Scott

vanessa.scott@solvay.com

 

Leslie Fleming

leslie.fleming@solvay.com

 

Lori Collins

lori.collins@solvay
Peter Mertzanispeter.mertzanis@solvay.com
 

Thierry Leclerc

thierry.leclerc@solvay.com

 

Mario Bruins

mario.bruins@solvay.com

LAM

Yarian Cuenca

yarian.cuenca@solvay.com

Abril Gomez (Maternity leave)

Replacement: Vincent Cifelli and Eduardo Rubalcaba Guizar

abril.gomez@solvay.com
Vincent.Cifelli@solvay.com
eduardo.rubalcabaguizar@solvay

 

Abril Gomez

abril.gomez@solvay

.com

APAC





Natpapan Chueakongtrakul (Poon)

natpapan.chueakongtrakul@solvay.com

 

Celine Koh

celine.koh@solvay.com

 

Catherine Lu

catherine.lu@solvay.com

 

Sorrawit Parknondhkul

sorrawit.parknondhkul@solvay.com

 

Nathan Purvis

nathan.purvis@solvay.com

EMEA

Thierry Leclerc

thierry.leclerc@solvay.com

Sophie DeClavieresophie.declaviere@solvay.com

ZPRC/MOC

HazCom

drupsrasds@solvay

hazcom.rawmat@solvay.com

MOC-ID

Lindsay Schramm

Lindsay.schramm@solvay.com

...

Lindsay Schramm

Lindsay.schramm@solvay.com

...

Appendix 2 – List of Plants in non-GTS countries


Whenever a material is extended to any of non-GTS plants, extension has to be added in a file to notify the responsible team. Location of the file.

Country

Plant Code

Description

Japan

8524

7418 / Gas Chem Logistic Osaka

Singapore

8506

6062 / Poh Tiong Choon Jurong

...

Description

Japan

8524

7418 / Gas Chem Logistic Osaka

Singapore

8506

6062 / Poh Tiong Choon Jurong

...


Appendix 3 – List of Single Storage Locations

...

Storage

Storage Location

Description

8380

7786 / JF Hillebrand Fremantle

8433

7788 / Jakarta

8496

7722 / BDP Peru Arequipa

8500

7725 / Andimex San Antonio

8503

7988 / Daesung Whse Yangsan

8505

7723 / FH Logist Azcapotzalco

8506

6062 / Poh Tiong Choon Jurong

8507

7725 / Sercabol Antofagasta

8508

7776 / Sinotrans Intl Shanghai

8509

7734 / KWE Logistics Shanghai

8511

7794 / CML Ltd Walvis Bay

8515

7786 / Toll Contr Laverton Nth

8519

7786 / NSS Port Sth Townsville

8520

7008 / XPO Logistic Bristol

8521

7008 / XPO Logistic La Porte

8522

7008 / XPO Logistic Plainfield

8525

7523 / NATAM Express Maua

8527

7794 / Schenker Kempton Park

8528

7734 / Sinotrans Intl Shanghai

8543

7008 / KEMIRA WATER MOBILE

8545

7008 / FLUID ENERGY HATFIELD

8548

7008 / MOBILE SOLVENT EIGHT MILE

8549

7752 / NOVA MOLECULAR PASADENA

8553

7008 / SOUTH COAST HOUSTON

8554

7008 / SPRAY TEK MIDDLESEX

8559

7008 / TOLL COMPACTION NEPTUNE

8589

7734 / Tianjin DLD Beicheng Wh

8605

7794 / Kemira Chem Bradford

8614

7734 / COSCO Logistic Tianjin

8617

7776 / COSCHEM Logist Shanghai

8618

7794 / Praxair Oevel-Westerlo

...

Appendix 4 – Sinequa

Link to Sinequa Portal
Image Modified