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our VE team and our mission (ADL)


Injection moldingflow, spiral flowimbalanced flow, weld line, pressure, shrinkage/warpage, porosity,
core shift
buckling, fiber orientation
, breakage
(anisotropy, model parameters, ...), thermal hesitation, mold cooling, validation approach,  moldflow&moldex, undercut demolding, thin parts, PVT data, inductive heating (Roctool), micro-injection molding, compressibility effect on pressure prediction...
insert
Insert overmoldingThermal shock
on overmolded structures
, core shift, 2K molding (workflow), "adhesion" and tightness (TP on TP, TP on metal), heating (Joule effect), residual stresses, warpage, thermal conductivity and thermal expansion, ...
Reactive molding (injection, compression, capillary underfill)Epoxy Molding Compound (semi-conductors), reactive injection molding applied to Tecnoflon, reactive compression molding applied to Tecnoflonoverview of MOLDFLOW capabilities for Capillary Underfill (CUF) using thermoset resin ...
Electrical PDIV, EMI,
e-motor, piezo
Slot liners in e-motors, piezoelectricity (macroscopic), dielectric constant of CF/GF compounds (+moisture), dielectric constant and loss factor for bilayered structuresJoule heating, skin&proximity effect in busbars, electro-corrosion in bearings...
Fluid dynamics (CFD)
simple cases
introduction, electrostatic spray coating,
extrusion die
polymer extrusion of Solef (rheological model&validation), visco-elasticity (melt), melt spinning line (BLT), ...
Thermalsimulation capabilities, conductivity
, heat transfer
with special fillers, thermal conductivity and thermal expansion, ...
NVHvisco-
ealsticity
elasticity, vibration, acoustic,
model
Model identification
Impact
,Non material damping
High speed (impact...)model identification & validation
Short-term (mechanical) predictionsstiffness and strength, water-freezing, intrinsic stiffness of compounds
model identification
Long-term
mechanics
(mechanical) predictionscreep, fatigue
Anisotropic approach
Mechanical instability (
Digimat
buckling)
digimat suites (MF, MX, FE...), database, model identification,
pipe reeling (buckling/permanent deformation), liner collapsing, slot liner insertion, ...
Anisotropic prediction for fiber reinforced polymers (Digimat)digimat suites, anisotropy, the different models we have and the related characterization tests, database, model identification (TEP), introduction of a weld line strength knock down factor, validation, application to really thin parts, use of flakes/platelets applied to Kalix 7650, tension-compression differentiation for plasticity (Drucker-Prager), ...
Long
glass
fibers
compounds (flow and mechanics)
thermoplasticsmechanical behavior (calibration, validation) and in-mold fiber breakage analysis in MOLDFLOW (sensitivity study), ...
Single-screw modeling (extrusion)flows in a single screw extruder (basics), capabilities of Compuplast, ...
3D print
(
FFF
Gas permeabilityof multi-layer structures (CheFem), ...
Topology optimizationexample with validation
Friction & wearvery limited contribution (so far)
Systems
gears

Gears, compressors,

small implantable screws,

pipe reeling,

 µ-needles insertion in human skin,

e-motors

, slot liner, undercut

, EV charging plugs,

generic M2P support,

sub-modeling approach applied to electrolyzer frames, ...