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Table of Contents
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Work Instruction
Functional Area: F2F
Process Name : Material Master Maintenance
System : SAP PE1 – client 300

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Version
(yyyy-mmm-dd)

Author

Reviewed

Approved

Change description

 

A.Lietaunieks (Sen.Specialist)

E.Leisans

M.Scerbakova (Supervisor)

Initial version

12/09/2015

E.Leisans (Sen.Specialist)

 

M.Scerbakova (Supervisor)

PDS update

03/07/2016

E.Leisans (Sen.Specialist)

 

M.Scerbakova (Supervisor)

PDS update for SFS - R.Mendoza removed

04/05/2016

E.Leisans (Sen.Specialist)

 

M.Scerbakova (Supervisor)

PDS update for Tolouse - Carole Cartier Lange

08/03/2016

E.Leisans (Sen.Specialist)

 

M.Scerbakova (Supervisor)

PDS update – added C.Dickerson as data steward for procured materials

08/23/2016

E.Markus (Sen.Specialist)

E.Leisans (Sen.Specialist)

M.Scerbakova (Supervisor)

WI review and various improvement implementation

05/18/2017

E.Leisans (Sen.Specialist)

 

V.Kaluznaja (Team lead)

J.Rebensdorf replaced by Gilbert Alvarado as data steward for SFS

09/10/2017

S.Pastare (Specialist)

 

V.Kaluznaja (Team lead)

Version update

11/09/2017

E.Leisans (Sen.Specialist)

 

V.Kaluznaja (Team lead)

PDS update Keighley – C.Dickerson replaced by M.Barton

...

  • 1 work instruction per System environment (if multiple systems are used for same process flow)
  • Add/Update _'blue' highlighted  Remove highlighting when done_
  • Do not add new headings - only sub headings where required ('heading 2' in Word template)
  • Update table of contents: This can be done automatically by right clicking in the table of contents and selecting "update field"
  • Font = Calibri; Size = 11; black
  • Use a screen shot taking software for easy 'copy-paste' screen shots of system screens or documents
  • Purpose:
    • Describe in 1 or 2 sentences the essence of the process
  • Process Flow:
    • Remove the 'grid lines' in Process flows in MS Visio prior to copy-paste
  • Work instructions - for retained organization:
    • Indicate by region/country/location the instructions in order to be able to execute the process in the DMO
    • Use appendixes for documentation in multiple languages, listings, local documents, etc. - this to keep the core work instructions concise
  • Work instructions - for DMO:
    • Explain each 'box' in the swimming lane called 'DMO' indicated on the process flow; use for each 'box' a new sub header 'process step 1' etc. ('header 2' in Word template)
    • Add systems/document screenshots with complete description and fields in use.
    • Explain if there are local Specifics / Exceptions in table below each screenshot (Don't describe specifics / exceptions in the general process description)
    • Use 'naming convention' for process names, etc.
    • Use appendixes for documentation in multiple languages, listings, local documents, etc. - this to keep the core work instructions concise
  • Appendixes:
    • Use for documentation in multiple languages, listings, local documents, etc.

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  • Change 'version date' in header
  • Update 'change history' table
  • Author – WI should be created/updated by DM Specialist/Sen.Specialist, reviewed by DM Sen.Specialist/Team lead and approved by DM Team lead/Supervisor

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  • Produced Materials;
  • Procured Materials;
  • Capitalized Spares for Projects;
  • Spares (Repairs and Consumables, MRO);
  • Service Items, Manufacturer Part Numbers;
  • Non Stock Material;
  • Returnable Packaging items;
  • Non valuated

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  • Area of responsibility (to be determined by the type of material to be set up)
  • Plant

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  1. Plant Data Steward and/or product steward submits a request to PSRA for MSDS (if required), HTS and ECCN codes.
  2. Plant Data Steward submits a request to Data Management (providing a filled out Request Form) to set up a global view (at this time the material is also temporarily blocked until all local views have been created). We make sure that there are no duplicates already existing in the system, and if all required data has been provided, set up the Global view as requested. Then the DM ticket is closed and the Plant Data Steward receives a notification that the Global view is completed.
  3. Plant Data Steward gathers all information required for the local views (using the Collection form).
  4. Plant Data Steward populates all the collected data for the local views.
  5. Plant Data Steward advises Manufacturing, QM, Procurement and Logistics that a new item has been created so they can set up additional data (BOMs, routings, inspection plans, QIR's, Source List, etc.)
  6. Once all additional data is created, the Plant Data Steward advises Finance that a new item was created.
  7. Finance runs Costing.
  8. Plant Data Steward then releases the block.

...

1 PURPOSE


This work instruction describes the process for maintaining (creation, changes) in SAP for the following material types including samples:

  • Produced Materials;
  • Procured Materials;
  • Capitalized Spares for Projects;
  • Spares (Repairs and Consumables, MRO);
  • Service Items, Manufacturer Part Numbers;
  • Non Stock Material;
  • Returnable Packaging items;
  • Non valuated

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Process Flow

Finished Goods/Intermediates creation (Material Type: ZPRO)


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Finished Goods/Intermediates change (Material type: ZPRO)

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Factory Goods creation (Procured Materials) (Material type: ZROH, ZHBE, ZUNW, ZLAG, ZHRS)


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Factory Goods change (Procured Materials) (Material type: ZROH, ZHBE, ZUNW, ZLAG, ZHRS)


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2 Process description


Requestor (can be from various functions, for example R&D, planning, etc.) initiates business request and submits it to the Plant Data Steward depending on:

  • Area of responsibility (to be determined by the type of material to be set up)
  • Plant


Process step by step:

  1. Plant Data Steward and/or product steward submits a request to PSRA for MSDS (if required), HTS and ECCN codes.
  2. Plant Data Steward submits a request to Data Management (providing a filled out Request Form) to set up a global view (at this time the material is also temporarily blocked until all local views have been created). We make sure that there are no duplicates already existing in the system, and if all required data has been provided, set up the Global view as requested. Then the DM ticket is closed and the Plant Data Steward receives a notification that the Global view is completed.
  3. Plant Data Steward gathers all information required for the local views (using the Collection form).
  4. Plant Data Steward populates all the collected data for the local views.
  5. Plant Data Steward advises Manufacturing, QM, Procurement and Logistics that a new item has been created so they can set up additional data (BOMs, routings, inspection plans, QIR's, Source List, etc.)
  6. Once all additional data is created, the Plant Data Steward advises Finance that a new item was created.
  7. Finance runs Costing.
  8. Plant Data Steward then releases the block.


Data Governance is responsible for material maintenance process and its changes.

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3 MATERIAL CREATION

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3.1. Preliminary checks and request validation


  • All requests to maintain (create, change) any material codes should come from and be approved by the appropriate Plant Data Stewards. Please check appendix 1 to validate requestor.
  • Request form should be provided or approved by the plant data steward and attached to the request in Freshdesk ticketing system. Verify if all mandatory fields in the request form are filled out. In case if request form is missing mandatory data, put ticket on "waiting" status, return to the requestor and ask to take appropriate action.


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3.1. Check for potential duplicates - MM03


Transaction: MM03 - view material master 

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By pressing multiple choice button, user receives pop-up window with search options for material master 

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Insert the search value in * * and replace any spaces or special characters with * to get the exact value or wording in any description or numbering in the System, whether that is a part of a larger description or wording or the exact same.

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Press Enter.

If you find an existing material but its description, double click on the material and compare information with information provided in the request form. If material data match the data in the form or there is a few differences, go back to the requester. But if you didn't find matching records, proceed with new material creation. 

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3.1.3 Create material - MM01


⚠ Request for new material should mainly be received from Plant Data Stewards, in case if it comes from another person, an approval should be granted prior processing the request (please refer to the Plant Data Steward reference table in Appendix  – List of Plant Data Stewards for both Structural and Process Materials).

Transaction: MM01 - create new material 

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Industry Sector - always Z CYTEC Industries


Material type (Cytec material types start with Z***) - check the form. 

Select the appropriate views and press "Continue"


 Data Operations should only populate GLOBAL views – Basic data 1, Basic data 2 and Classification.
⚠ In case there is a need to populate LOCAL views, please refer to the PLANT view instructions.


In order to create material GLOBAL DATA view, select Basic data 1, Basic data 2 and Classification: 

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If only GLOBAL views are selected, the System does not give a pop up window for indicating organization levels (PLANT/SALES ORG/WAREHOUSE etc.)


GLOBAL DATA: Basic Data 1 View 

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FieldDescriptionValue
Internal descriptionUsed for Cytec. Maximum amount of symbols - 40 (has to be maintained for different languages, see below). Must be populated for all materials entered in the systemCheck the form
Base UoM

Mandatory for all materials. Unit of measure in which stocks of the material are kept and managed. SAP converts all quantities in other (alternative) UoM to the base unit of measure.

Cytec uses 5 BUoM - EA, KG, L, M, M2. 

Check the form
Division

Used to group materials and products. System uses divisions to determine the sales and the business areas. Cytec will have 4 divisions: Aerospace, Industrial, In Process Separation (IPS), Additive Technologies (AT). 

Currently not used
X-plant matl statusRestricts the usability of a material for all plants. Ensure that for new materials status is always BLOCKED (status 20 or 30, as requested).20 / 30 / as requested
Material groupUsed to group materials with similar attributesCheck the form
Prod. HierarchyString used for grouping together materials by combining different characteristics.Check the form
Authorization groupThis field dictates rules for handling of material and information in downstream development and operations.Check the form
Gross weight

Only for exporting purposes that include transportation costs, Purchasing and Sales views.  

Not mandatory for Service (ZDEN), Non Stock Material (ZLAG) or Manufacturer Part Numbers Material (ZHRS).

Check the form
Net weight

Weight of one unit of measure and is used for legal purposes in European countries as it shows up on the INTRASTAT.

Not mandatory for Service (ZDEN), Non Stock Material (ZLAG) or Manufacturer Part Numbers Material (ZHRS).

Check the form
Weight unitAlways KGAlways KG
Basic Data Texts = External Description 

The field is populated in English for all materials across all Cytec locations. Mandatory field, up to 60 uppercase characters.

  • For MATERIAL TYPE = PRODUCED finished good items, enter External Description
  • For MATERIAL TYPE = PROCURED items with Trade Names other than the CEM internal description, enter Trade Name as External Description
  • For other material types, enter N/A
Check the form

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It is enough to add English description only, the rest languages will be added automatically when the material is Saved.


After the description is entered press „Main Data" to return to the Basic Data 1 view

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FieldDescriptionValueExample
Descriptions = Internal descriptions

This view is where language specific descriptions can be added.


Material Description field serves as the "internal Cytec" description and must be populated for all materials entered into the system for languages ->


Languages:

EN

DE

FR

IT

PT

ES

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Additional Units of Measure

This tab is where Conversion factors for Alternate UoM are maintained.


⚠ For all sold materials AUoM PER is mandatory:  1 PER = 1 BUoM



Check the form

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If the Sales Indicator in Classification view is marked as SOLD, please add 1 PER = 1 BUoM

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To Exit 'Units Of Measure tab' press „Main Data" and go to Classification tab. 


GLOBAL DATA: Basic Data 2

Leave blank.


GLOBAL DATA: Classification

Classification is a cross application component in SAP that allows addition of attributes to master data objects and to hold that information to be used for reporting, searching, applying prices, print this information, etc.

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FieldDescriptionValueExample

Choose „Material Class" (001) and press "Enter": 

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It is possible to change Class Types by selecting the „Other Class Types" button

It is possible to add Classes by pressing the „Multiple choice button"

Material Class (001)


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It is optional to add class that does not have any Characteristics under it. 

SAP Class codes are highlighted in light grey color:

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Copy from the form 


  • Engineering: ZCYMC_ENGR_MAT
  • ECCN: ZCYMC_ECCN_HTS
  • Manufacturing: ZCYMC_MANF_MAT
  • Procurement: ZCYMC_PROC_MAT
  • Product management: ZCYMC_PRDM_MAT
    Shipping: ZCYMC_SHIP_MAT
  • Process Materials: ZCYMC_PROCESS_MAT

For example: 

1. Add class ZCYMC_ENGR_MAT and press enter. 

1.1. Add Characteristics as per the form for the given class.

2. Add the next Class. 

2.1. Add Characteristics as per the form for the given class.

etc. 



Characteristic codes are highlighted in light grey color next to the Characteristic descriptions.Image Added

Copy from the form 



Manufacturing: ZCYMC_MANF_MAT - field Sub Batch Config End Date. If populated, add the date when material has been created in format 29.09.2021. (day/month/year)

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Choose „Batch" (023) and press "Enter"

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It is possible to change Class Types by selecting the „Other Class Types" button

It is possible to add Classes by pressing the „Multiple choice button"

Batch class is mandatory for ZROH materials (except packaging) and ZPRO materials (including packaging).

Batch (023)


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Save the material by pressing „Save" button


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4 CREATING PLANT VIEWS / EXTENDING TO ANOTHER PLANT


The process of creating plant views and extending material to another plant.

Transaction: MM01 and the user has to select the .

  • enter the existing material number, Industry sector, Material type, and press „Enter"
  • Select Plant Views + Organizational levels


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  • Indicate the relevant Plant/Stor.Location/Sales org./Distr. Channel/Warehouse No.
  • In case the material has to be extended to another plant – user should indicate the new plant number
  • Press Execute

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Following chapters will cover each plant view separately and provide defaulted values as a reference.

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4.1 Sales View

4.1.1. Sales: sales org. 1

Sales unit  Check the form 

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Delivering Plant  Check the form 

Please use defaulted tax codes:





BR

Brazil

IBRX

0

FR

France

MWST

1

FR

France

LCFR

A

GB

United Kingdom

MWST

1

IT

Italy

MWST

1

IT

Italy

LCIT

0

MX

Mexico

MWST

0

TW

Taiwan

MWST

0

US

USA

UTXJ

1

DE

Germany

MWST

1


7.1.2. Sales: sales org. 2

Account Assignment Group


  • The Default value for this field is – Z2 (FOR ALL ZPRO Materials)
  • The Default value for this field is – Z1 (FOR ALL ZROH Materials)
  • The Default value for this field is – Z1 (FOR ALL ZHBE Materials)
  • The Default value for this field is – Z1 (FOR ALL ZUNW Materials)
  • The Default value for this field is – Z3 (FOR ALL ZDEN Materials)

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Item category groupChoose from the list (see template). Value must be aligned with Gen. item cat. grp.
Material Group 1
  • Default = BLANK, used for shared materials in Heanor, Manchester and Tulsa (see template)
Material Group 4
  • ECCN Code, mandatory when material is:
    • Structural
    • Process + Exported
Material Group 5
  • HTS Code, mandatory when material is:
    • Process +Exported

4.1.3. Sales: General/Plant

Availability Check

  • The Default value for this field for types ZPRO, ZLEH and ZROH is - Z2
  • Else = KP

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Batch Management
  • Check the form 
  • This field is repeating also in Purchasing, Plant Data and Warehouse Mgmt 1 views
Transportation Group

Check the form

Profit Center

Check the form 

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4.2 Purchasing View

4.2.1. Purchasing

Purchasing GroupCheck the form

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Order UnitCheck the form
Variable Purchase Order Unit ActiveDefault value is 1
Automatic PO IndicatorDefault value for this field is √
Purchasing Value Key
  • For ZPRO and ZROH the Default value is Z001
  • Else Default value is Z002

GR processing time

Default value is 1
Quota Arrangement UsageDefault value is 4
Post to Inspection

Default value is BLANK

Check the form

Source ListDefault value is √
Int. Material master (visible for ZHRS only)

For ZHRS populate with Raw Material

Manufacturer Part Number
  • For ZHRS material type populate with catalog number of the manufacturer
  • Else Default = BLANK
Manufacturer Part Profile ( for ZROH only)

Check the form

ZMP1 - Cytec: Restricted MPN Profile

ZMP2 - Cytec: Unrestricted MPN Profile

Manufacturer (for ZHRS only)  

populate with the Manufacturer number

Buyer Groupchoose from the list (see template)

Check the form


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4.3 Purchase Order Text view

4.3.1. Purchase Order Text 

Enrich if available for Capitalized Spares (ZUNW), Spares (ZHBE) or Returnable Packaging (ZLEH) Material

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4.4 MRP views

4.4.1. MRP 1 

MRP Group
  • If Procurement Type = 'E' then Z040
  • If Procurement Type = 'F' then ZDRT (for ZROH materials)

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ABC indicatordefault to C or enter as indicated in the template
MRP Type
  • For ZROH, ZPRO – the Default value is PD
  • For ZUNW, ZHBE, ZLEH – the Default value is ND
Reorder Pointinsert from template
MRP Controllerchoose from the list (see template)
Lot Sizethe Default value is EX
Minimum Lot Sizeleave this field BLANK
Maximum Lot Sizeleave this field BLANK
Fixed Lot Sizeleave this field BLANK
Maximum Stock Levelleave this field BLANK
Assembly Scrap %leave this field BLANK

4.4.2. MRP 2

Procurement Type
  • If produced in this plant, default to 'E'
  • If procured (see scenarios below), default to 'F'
  • If both produced and procured, DO YOU PRODUCE PRODUCT more often In-House?
    • If Yes, default to 'E'
    • If No, default to 'F' (for ZROH materials)
  • For ZUNW, ZHBE or ZLEH – the Default value is F with the exception of R&D Samples where it is E

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Special Procurement Type

If Procurement Type = 'E' and

  • Phantom – the Default value is 50
  • Else Default is BLANK

If Procurement Type ='F' and product is procured from

  • External vendor – Default to BLANK
  • Vendor consigned – the Default value is 10
  • Sub-contractor – the Default value is 30
  • From any physical locations under Heanor 1, Heanor 4, Manchester or Tulsa – select from list of SAP plants separated by '/' if multiples
  • Cytec plant not on SAP – default to BLANK
Backflush
  • If material is Batch managed – leave Backflush BLANK
  • If material is NOT Batch managed – value may be necessary
Batch Entryleave this field BLANK
Production Storage Location
  • leave this field BLANK. If available by MFG or LOGISTICS, provide location.
Storage Location for EP
  • For all ZPRO Materials this value should be set to 0002
  • For all ZROH, ZHBE Materials this value should be set to 0001
  • For all ZUNW or ZLEH Materials the Default value is 0
  • For 2065 (Broken Arrow only) – please select 0001
  • For 2070 (United Frozen Storage) – please select 0002
In House ProductionDefault value is 0

GR Processing Time in Days (duplicate from Purchasing view)

Default value is 1
Sched. Margin KeyDefault value is 000

Planned Delivery Time

number of calendar days needed to obtain the material if it is procured externally

  • If Procurement Type = 'F' (Procured) at this plant, enter a value in calendar days. Value must be greater than 0.
  • If Procurement Type = 'E' (Produced) and sub contracted at this plant (special procurement type = SUBC/30), enter a value in calendar days. Value must be greater than 0.
  • If information is unavailable, the Default value is 1.
Safety Stockif available, use the value; otherwise leave blank
Minimum Safety Stockif available, use the value; otherwise leave blank

Safety Time indicator

defines whether the safety time is only to apply to independent requirements or to all requirements. Enter as requested.
Safety time/act.cov.enter number of workdays by which the requirements are to be brought forward (if requested).


4.4.3. MRP 3

Period IndicatorDefault value is M

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Strategy GroupDefault value is 40
Consumption Modeleave this field BLANK
Fwd Consumption Perleave this field BLANK
Bwd Consumption Perleave this field BLANK
Total Replenishment Lead TimeBLANK except for ZPRO with Procurement type = E and Special procurement key = BLANK – value exists.

4.4.4. MRP 4

Method for Selecting Alternative Bills of Materials
  • For ZPRO with Procurement Type = 'E' and Special procurement key = BLANK, default this value to 3, else BLANK.
  • If Material is a Phantom Material (Procurement Type = E, Special procurement key = 50), then this should be kept BLANK

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4.5 Work Scheduling view (not visible for ZROH)

4.5.1. Work Scheduling

Unit of Issue
  • If Base Unit of Measure = M2, then the Default value is M
  • If the Unit of Issue is different than the Base Unit of Measure then populate accordingly

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Under Delivery ToleranceDefault value is 10
Over Delivery Toleranceleave this field Blank
In House Production Timeleave this field Blank
Production Unitif Base Unit of Measure = M2, then the Default value is M
Production Supervisorif Procurement Type = F, then Default = 999. If Procurement Type = E choose from table below
Production Scheduling Profileif Procurement Type = F, then Default = 999. If Procurement Type = E or Procurement Type = X choose from table below
OB Managementvalue "1" only for ZPRO and ZROH whenever Batch Management is active

Production Supervisor – choose from table ONLY if the Procurement Type = E:

PlantProd Superv.Prod Scheduler
PlantProd Superv.Prod Scheduler   PlantProd Superv.Prod Scheduler

2010

103

MTS- TC1


2020

YB2

MTS PI valuated


2055

YB2

MTS PI valuated

2010

104

MTS- TC2


2025

104

MTS- TC2


2065

YB2

MTS PI valuated

2010

YB2

MTS PI valuated


2025

YB2

MTS PI valuated


2070

YB2

MTS PI valuated

2015

101

MTS-ITAR


2030

YB2

MTS PI valuated


2075

YB2

MTS PI valuated

2015

103

MTS- TC1


2035

104

MTS- TC2


2085

YB2

MTS PI valuated

2015

104

MTS- TC2


2035

109

MTO-TC2


2090

YB2

MTS PI valuated

2015

106

MTO-ITAR


2035

YB2

MTS PI valuated


2095

102

MTS-EUML

2015

108

MTO-TC1


2040

104

MTS- TC2


2095

103

MTS- TC1

2015

109

MTO-TC2


2040

YB2

MTS PI valuated


2095

104

MTS- TC2

2015

YB2

MTS PI valuated


2045

104

MTS- TC2


2095

105

MTS-TAA

2020

102

MTS-EUML


2045

YB2

MTS PI valuated


2095

YB2

MTS PI valuated

2020

103

MTS- TC1


2050

104

MTS- TC2


2100

104

MTS- TC2

2020

104

MTS- TC2


2050

YB2

MTS PI valuated


2100

YB2

MTS PI valuated


Production Scheduling Profile – choose from table below, ONLY if the Procurement Type = E or Procurement Type = X:

Plant

Prod Profile

Description


Plant

Prod Profile

Description


Plant

Prod Profile

Description


Plant

Prod Profile

Description

2010

YB0002

MTS Process Manufacturing


2020

ZSTC2

MTS- TC2


2055

YB0002

MTS Process Manufacturing


4055

YB0002

MTS Process Manufacturing

2010

ZSTC1

MTS- TC1


2025

YB0002

MTS Process Manufacturing


2065

YB0002

MTS Process Manufacturing


2035

ZOTC2

MTO-TC2

2010

ZSTC2

MTS- TC2


2025

ZSTC2

MTS- TC2


2070

YB0002

MTS Process Manufacturing


2035

ZSTC2

MTS- TC2

2015

YB0002

MTS Process Manufacturing


2030

YB0002

MTS Process Manufacturing


2075

YB0002

MTS Process Manufacturing


2100

ZSTC2

MTS- TC2

2015

ZOITAR

MTO-ITAR


2035

YB0002

MTS Process Manufacturing


2085

YB0002

MTS Process Manufacturing


2045

ZSTC2

MTS- TC2

2015

ZOTC1

MTO-TC1


2035

ZOTC2

MTO-TC2


2090

YB0002

MTS Process Manufacturing





2015

ZOTC2

MTO-TC2


2035

ZSTC2

MTS- TC2


2095

YB0002

MTS Process Manufacturing





2015

ZSITAR

MTS-ITAR


2040

YB0002

MTS Process Manufacturing


2095

ZSEUML

MTS-EUML





2015

ZSTC1

MTS- TC1


2040

ZSTC2

MTS- TC2


2095

ZSTAA

MTS-TAA





2015

ZSTC2

MTS- TC2


2045

YB0002

MTS Process Manufacturing


2095

ZSTC1

MTS- TC1





2020

YB0002

MTS Process Manufacturing


2045

ZSTC2

MTS- TC2


2095

ZSTC2

MTS- TC2





2020

ZSEUML

MTS-EUML


2050

YB0002

MTS Process Manufacturing


2100

YB0002

MTS Process Manufacturing





2020

ZSTC1

MTS- TC1


2050

ZSTC2

MTS- TC2


2100

ZSTC2

MTS- TC2





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4.6 Plant Data View

4.6.1. Plant data / stor. 1

Storage Bin (Issue Pending)please leave this field BLANK. If Material Type = MRO, input the Storage Bin Number associated with the item.

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Container Storage (Container reqmts)please leave this field BLANK
Physical Inventory Indicator for Cycle Countingfor all IM Materials default ='B' or as indicated on template
CC Fixedplease leave this field BLANK
Label Typeif GLOBAL field "Sub Batch Config" is set, then default to 'M7', otherwise default to 'M6'
Label Formdefault value E1

OB Management

  • The Default value is 1
  • Please leave this field BLANK for materials that are not Batch Managed (see template)
  • For ZUNW/ZHBE/ZLEH – please leave this field BLANK
Batch Managementsee template
Storage Conditions
  • For ZPRO the Default value is 20
  • For ZROH the Default value is 10
  • For ZUNW/ZHBE/ZLEH the Default value is 0
Haz Material Numberleave this field BLANK
Min. Rem. Shelf Life
  • if Total Shelf Life is greater than 0, the Default value is 1

  • Total Shelf Life
  • Select Month to Days conversion from list
  • If "infinite days", default to '7300'
Period Indicator for SLEDdefault to Days

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4.7 Warehouse mgmt. views

4.7.1. Warehouse mgmt. 1

Unit of Issueif Base Unit of Measure = M2, then default to M

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Picking Storage Typeplease leave this field BLANK
Hazardous Material Numberleave this field BLANK
Storage Type Ind. for Stock Removalif B Management is BLANK, then default to '001', otherwise, default to '002'
Storage Type Ind. for Stock PlacementOB Management is BLANK, then default to '001', otherwise default to '0
Bulk Storage Indicatorplease leave this field BLANK
Special Movement Indicator for Warehouse Managementleave this field BLANK
Storage Strategiesvisible only if Warehouse Number is filled in selection screen of Organizational Levels

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4.8 Quality management view


4.8.1. Quality management

ZHBE/ZLEH – for Structural Materials Quality Management Data view should not be created

QM material auth. Groupshould be the SAME as in Basic Data

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Documentation Requiredif QM necessary, the Default value is √
Inspection Intervalsee template
QM in Procurement is Activeif product is externally procured by plant or Procure Type is 'F', default to √. Otherwise BLANK.
Control key for Quality Management in Procurement
  • If "QM in Procurement is Active" field = √ and you don't want to implement procurement controls in the current plant, select '0000'
  • Select Z930 to enable Quality Cert requirement, Invoice blocking (until it moves out of QI stock), No Document Control


  • Inspection Setup
  • Please mark the Types as ACTIVE
  • Enter Average inspection duration

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Inspection Type

Description

Criteria for Selection

01

If the Material will have a Goods Receipt

If the ZPRO Material can be sub-contracted

03

If the Material just got Manufactured and needs to be inspected

If ZPRO Material

04

If the Materials is currently getting Manufactured and needs to be inspected

IF ZPRO Material

09

If it will be in stock over a period of time and may need re-inspection

If ZPRO Material

For Inspection types 01, 04 & 09 average inspection duration needs to be entered by the user. The other settings are Default and will be populated automatically.
Maintain 01 and 09 for Raw materials.

01

If the Material will have a Goods Receipt

For all ZROH Materials

09

If it will be in stock over a period of time and may need re-inspection

If ZROH Material

For Inspection types 01 & 09 average inspection duration needs to be entered by the user. The other settings are Default and will be populated automatically.


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4.9 Accounting views

4.9.1. Accounting 1

Valuation Class
  • P001 – If ZROH item is a raw material
  • P003 – If ZROH item is a packaging and empty
  • P004 – If ZROH item is a trading good
  • P002 – If ZHBE item is a Spare part/MRO
  • S001 – If ZDEN item is a service item
  • M001 – If ZPRO item is a semi-finished product
  • M002 - If ZPRO item is a finished product

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Material Price Determination
  • For ZPRO and re-sale ZROH* the Default value is 3
  • For ZHBE and ZROH the Default value is 2
  • For ZDEN the Default value is BLANK

PLEASE NOTE FOR ZROH: Please change Price Determination to 2 for all materials except Re-sale Items. If saved by mistake, please notify the FI team to change via CKMM. Once entered, this will be un-editable via material master.

  • Standard Price
fill from template
Price Unitdefaulted to 1
Price Control Indicator
  • For ZPRO, ZDEN and re-sale items the Default value is S – Standard price
  • For ZROH, ZHBE the default value is V – Moving average price


PLEASE NOTE FOR ZROH: Please change Price Control Indicator to V for all materials except Re-sale Items. If saved by mistake, please notify the FI team to change via CKMM. Once entered, this will be un-editable via material master.

Future Pricefill from template
Previous Priceleave this field BLANK
*re-sale ZROH – value RESALE MATERIAL - Purchased Finished Good in Material Planning Subtype field in Classification


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4.10 Costing Views

4.10.1. Accounting 1

With Quantity StructureDefault value is √

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Material OriginDefault value is √
Costing Lot Size

represents a typical run size for a manufactured product:

  • If ZROH, the Default value is 1
  • If ZPRO and Procurement Type 'F', the Default value is 1
  • If ZPRO with Procurement Type 'E' and everything else – lot size is required
Profit Center

choose from the list (entered in Sales/General Plant view) (see template)

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5 DEACTIVATE/ACTIVATE


  • Plant data Steward submits request to GBS if deactivation/reactivation is GLOBAL by coordinating with Local data stewards from MFG, Logistics, QM and FI
  • If deactivation/reactivation is LOCAL, it is done by the plant data steward (by coordinating with Local data stewards from MFG, Logistics, QM and FI)
For global deactivation change the following values of the Material:

Transaction MM02
Basic Data 1 viewInternal description

add *OBS* with one space in front of the material description

E.g.: *OBS* AT-FLSHB-2R-GRN-25-25-66-SL

Basic Data 1 viewX-plant Matl Statusdefault value 10
MRP 1Plant Sp Matl Statusdefault value 10
MRP 1MRP TypeND
Transaction MM06Flag for deletion for all plants

For local deactivation change the following values of the Material:
Transaction MM02MRP 1 view and on Purchasing view)Plant Sp Matl Statusdefault value 10
MRP 1MRP TypeND
Transaction MM06

Flag for deletion in MM06 only for requested plant(s)




Deactivation in MM06:

  • Go to MM06
  • Enter the material number ( additionally specific plant/ Stor.location/ Sales org./ Distr. Channel/ Warehouse Nr can be selected), press „Enter"

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  • Select the material to be set for deletion flag
  • In case of removing deletion flag, the user should uncheck the box next to the Material number, press „Save"

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P.S. It is possible to deactivate/activate materials for specific Plant/ Stor.location/ Sales org./ Distr. Channel/ Warehouse Nr, that is usually performed by the Plant Data Steward


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8 CREATING MATERIAL WITH REFERENCE


Materials can be created using reference material (already existing one). The system will copy all the information from the old to the new one except:

  • Quality management 'Inspection Setup' checkmark
  • Buyer group


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  • Go to MM01
  • Indicate "Industry Sector" and "Material Type" and "Copy from.."
  • Select material views
  • Select organizational levels to be copied



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6 LIST OF MULTIPLE STORAGE LOCATIONS - MMSC


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  • In order to list multiple Storage locations to specific material/plant combination, indicate the material number, plant and select: „list extendable storage locations only", press – „Enter"


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  • The System gives already listed Storage Locations and user can add additional ones that are assigned to the plant, press „Save"



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4 MASS UPDATE 


  • Mass Maintenance of Material Master is performed when a common change needs to be made across a large number of materials
  • Go to MM17
  • Select „Fields" tab
  • Search for the relevant Screen field name for the necessary field

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  • Select the relevant Description ( Screen field), press Execute

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  • Enter the material number(s), press Execute

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  • Enter the new value
  • Press „Carry out mass change" button, press „Save"

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  • If changes have been carried out successfully, green Icon appears on the next Screen
  • In case of any errors, the Icon will appear red and the user can validate the reason for the error by pressing „Details":

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9 VALIDATE /REPORT/SEARCH

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9.1 MM03 – view material master


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  • By pressing multiple choice button, user receives pop-up window with search options for material master 


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  • Insert the search value in * * to get the exact value or wording in any description or numbering in the System, whether that is a part of a larger description or wording or the exact same
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  • Select the necessary value and press "Copy"

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In order to Search material by any value in the Classification view, please use "Materials for Class" search option.
First of all the user has to know which Classification class contains the necessary value, e.g., "Old Material number" is in Engineering Class – ZCYMC_ENGR_MAT

  • Select "Materials for Class" search option
  • Select the relevant Classification Class and Class type 001


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  • Insert the look-up value in * * and select "Find in initial class". The system will give out search results in the box below

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9.2 MM04 – Material based changes


  • Enter material number (additional Plant/sales org etc. Specifications can be indicated)

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  • View all changes performed in the material

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  • Double click on an entry to view values/text changed 


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9.3 ZCYMAT_QUERIES – view based report


  • By changing the 'Extended program name' (see list of program names below) you can get a report on different views of the material


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  • Enter the material number(s) and press "Execute"


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List of program names:
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ZDM_MAT_QUER10Texts


Exporting the report

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  • Export in Excel, please do not use second option

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  • Export in .txt, .html etc. formats

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  • Export in word document, please use “Create document” option

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9.4 MM60 – field report


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  • MM60 - Materials List - used to display a list of materials based on the values entered.
  • For Riga and Plant Enablers (limited number of fields).
  • Materials can be searched as based on material number, plant number, type, group, created by
  • By setting the 'Valuated materials only' checkmark, only materials with Accounting and Costing will be displayed


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  • Export to Excel

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9.5 ZCYMAT_CD – display changes


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  • Used to look at changes in materials in bulk as based on a specific date
  • Also can be used to view a change report for a specific material by indicating the Object ID or by entering the material number with a «*» in front of it


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Appendix 1 – List of Plant Data Stewards 


IMSales org. / Co. code PlantZPRO / ZDENZROH / ZUNW / ZHBE / ZLAG
Process Materials





1246 Santa Fe Springs2025Sumner

jennifer.dominguez@aerovac.com

tracy.ng@aerovac.com

mehrdad.nikamalfard@aerovac.com

demitri.wimalaratne@aerovac.com

claudine.ragasa@aerovac.com

jennifer.dominguez@aerovac.com

tracy.ng@aerovac.com

mehrdad.nikamalfard@aerovac.com

demitri.wimalaratne@aerovac.com

claudine.ragasa@aerovac.com

2040Santa Fe Springs
7250 Keighley2030Worth Bridge

alan.fothergill@aerovac.com

marie.woodhouse@aerovac.com

alan.fothergill@aerovac.com

marie.woodhouse@aerovac.com

melanie.greenfield@aerovac.com

2050Keighley
7252 Toulouse2035St Jean

adeline.gourc@aerovac.com

laetitia.villemeney@aerovac.com

adeline.gourc@aerovac.com

laetitia.villemeney@aerovac.com

2100Euro Center
7257 

Mondovi2045Mondovi

gualtiero.testa@aerovac.com

gianni.ronco@aerovac.com



andrea.peano@aerovac.com

elena.vinai@aerovac.com



2085Longind
2090Lotrans

Structural Materials:

transferred to SAP WP2

1237Tulsa

2015

2065

2070

 Tulsa

Broken Arrow

United Frozen Storage

Shannon Parkerson

Patrick Lightsey

Vanessa Gonzalez

Laura Testa

Chazz Pelfrey

Clint Baker (backup)

7218Heanor

2005

2010

2055

2095

TDG Warehouse

Heanor site 4

Bestwick

Heanor site 1

Alexandra Wheatley

James Taylor

Graham Hill

Lauren Kavanagh

Alexandra Wheatley

James Taylor

Graham Hill

Amanda Brown

Lauren Kavanagh

7223Manchester

2020

2075

2105

Manchester

Mont Blanc Cold Storage

Matthews Transport


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Appendix 2 – Material Request form


All material request forms are located here: https://drive.google.com/drive/folders/15ReRGelD9EYpzsQyVQvWlyC1wue_K1SX


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Appendix 3 – Material Types


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Appendix 4 – Material number ranges


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Appendix 5 – Material type definition

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Appendix 6 – Required Documentation for Material Maintenance Requests Based on the Type of Change


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...

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  • Request for new material should mainly be received from Plant Data Stewards, in case if it comes from another person, an approval should be granted prior processing the request( please refer to the Plant Data Steward reference table in Appendix 1 – List of Plant Data Stewards for both Structural and Process Materials)
  • Select transaction MM01
  • Choose Industry Sector - Z CYTEC Industries
  • Choose the appropriate material type (Cytec material types start with Z...)
  • Select the appropriate views and press "Continue"

PLEASE NOTE! DM should only populate GLOBAL views – BASIC DATA 1, 2 and Classification
In case there is a need to populate PLANT views, please refer to the PLANT view instruction below.
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  • If GLOBAL views are selected, the System does not give a pop up window for indicating organization levels (PLANT/SALES ORG/WAREHOUSE etc.)
  • If PLANT views are selected, the System will require to indicate organization levels (see below)

...

  • Internal description – used for Cytec, maximum amount of symbols - 40 (has to be maintained for different languages, see below), must be populated for all materials entered in the system.
  • Base UoM - Unit of measure in which stocks of the material are kept and managed. SAP converts all quantities in other (alternative) UoM to the base unit of measure. Cytec uses 5 BUoM - EA, KG, L, M, M2. Mandatory for all materials.
  • Division – used to group materials and products. System uses divisions to determine the sales and the business areas. Cytec will have 4 divisions:- Aerospace, Industrial, In Process Separation (IPS), Additive Technologies (AT). Currently not used.
  • X-plant matl status - restricts the usability of a material for all plants. Ensure that for new materials status is always BLOCKED (status 20 or 30, as requested).
  • Material group - used to group materials with similar attributes.
  • Prod. Hierarchy - string used for grouping together materials by combining different characteristics.
  • Authorization group - this field dictates rules for handling of material and information in downstream development and operations.
  • Gross weight - only for exporting purposes that include transportation costs, Purchasing and Sales views. Mandatory for all items. Not mandatory for Service (ZDEN), Non Stock Material (ZLAG) or Manufacturer Part Numbers Material (ZHRS).
  • Net weight - weight of one unit of measure and is used for legal purposes in European countries as it shows up on the INTRASTAT. Mandatory for all items. Not mandatory for Service (ZDEN), Non Stock Material (ZLAG) or Manufacturer Part Numbers Material (ZHRS).
  • Weight unit - always KG.
  • External Description (Basic Data Text)
    • For MATERIAL TYPE = PRODUCED finished good items, enter External Description
    • For MATERIAL TYPE = PROCURED items with Trade Names other than the CEM internal description, enter Trade Name as External Description
    • For other material types, enter N/A
    • Mandatory field, up to 60 uppercase characters
    • The field is populated in English for all materials across all Cytec locations

...

  • It is enough to add English description only, the rest languages will be added automatically when the material is Saved
  • After the description is entered press „Main Data" to return to the Basic Data 1 view
  • Additional Data - this view is where language specific descriptions can be added in Descriptions tab

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  • Material Description field serves as the "internal Cytec" description and must be populated for all materials entered into the system for languages – EN, DE, FR, IT, PT, ES

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  • Additional Units of Measure - this tab is where Conversion factors for Alternate UoM are maintained:

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Please Note!
For all sold materials AUoM PER is mandatory
1 PER = 1 BUoM
If the Sales Indicator in Classification view is marked as SOLD, please enter AUoM – PER
To Exit 'Units Of Measure tab' press „Main Data"

  • Classification is a cross application component in SAP that allows addition of attributes to master data objects and to hold that information to be used for reporting, searching, applying prices, print this information, etc.

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  • Choose „Material Class" or „Batch", press „Enter"

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  • It is possible to change Class Types by selecting the „Other Class Types" button
  • It is possible to add Classes by pressing the „Multiple choice button"

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  • As soon as the multiple Choice button is selected , the System takes user to the selection screen, in order to view all Classes, press „Start Search":

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  • Select the necessary Class by double clicking on the Class name or selecting the Class name and pressing „Copy"

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  • Press „Enter" when necessary Class has been selected:

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  • Now it is possible to add Characteristics under any given Class
  • The user can view all the available Characteristics under the „Multiple Choice" button
  • Save the material by pressing „Save" button

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Batch class is mandatory for ZROH materials (except packaging) and ZPRO materials (including packaging).
1 millimeter = 1000 micrometers

...

  • Mass Maintenance of Material Master is performed when a common change needs to be made across a large number of materials
  • Go to MM17
  • Select „Fields" tab
  • Search for the relevant Screen field name for the necessary field

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  • Select the relevant Description ( Screen field), press Execute

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  • Enter the material number(s), press Execute

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  • Enter the new value
  • Press „Carry out mass change" button, press „Save"

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  • If changes have been carried out successfully, green Icon appears on the next Screen
  • In case of any errors, the Icon will appear red and the user can validate the reason for the error by pressing „Details":

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...

  • Plant data Steward submits request to GBS if deactivation/reactivation is GLOBAL by coordinating with Local data stewards from MFG, Logistics, QM and FI
  • If deactivation/reactivation is LOCAL, it is done by the plant data steward (by coordinating with Local data stewards from MFG, Logistics, QM and FI)

...

  • X-plant Matl Status = 10 (field found on Basic Data 1 view)
  • Plant Sp Matl Status = 10 (field found on MRP 1 view and on Purchasing view)
  • MRP Type = ND (field found on MRP 1 view)
  • Flag for deletion in MM06 for all plants

For local deactivation change the following values of the Material:

  • Plant Sp Matl Status = 10 (field found on MRP 1 view and on Purchasing view)
  • MRP Type = ND for the requested plant(s) (field found on MRP 1 view)
  • Flag for deletion in MM06 only for requested plant(s)

...

  • Go to MM06
  • Enter the material number ( additionally specific plant/ Stor.location/ Sales org./ Distr. Channel/ Warehouse Nr can be selected), press „Enter"

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  • Select the material to be set for deletion flag
  • In case of removing deletion flag, the user should uncheck the box next to the Material number, press „Save"

...

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  • In order to list multiple Storage locations to specific material/plant combination, indicate the material number, plant and select: „list extendable storage locations only", press – „Enter"

...

  • The System gives already listed Storage Locations and user can add additional ones that are assigned to the plant, press „Save"

...

  • In MM01 enter the existing material number, Industry sector, Material type, press „Enter"
  • Select Plant Views, press „Continue":

...

  • Indicate the relevant Plant/Stor.Location/Sales org./Distr. Channel/Warehouse No.
  • In case the material has to be extended to another plant – user should indicate the new plant number
  • Press Execute

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Following chapters will cover each plant view separately and provide defaulted values as a reference.

...

BR

Brazil

IBRX

0

FR

France

MWST

1

FR

France

LCFR

A

GB

United Kingdom

MWST

1

IT

Italy

MWST

1

IT

Italy

LCIT

0

MX

Mexico

MWST

0

TW

Taiwan

MWST

0

US

USA

UTXJ

1

DE

Germany

MWST

1

...

  • The Default value for this field is – Z2 (FOR ALL ZPRO Materials)
  • The Default value for this field is – Z1 (FOR ALL ZROH Materials)
  • The Default value for this field is – Z1 (FOR ALL ZHBE Materials)
  • The Default value for this field is – Z1 (FOR ALL ZUNW Materials)
  • The Default value for this field is – Z3 (FOR ALL ZDEN Materials)

...

  • Default = BLANK, used for shared materials in Heanor, Manchester and Tulsa (see template)

...

  • ECCN Code, mandatory when material is:
    • Structural
    • Process + Exported

...

  • HTS Code, mandatory when material is:
    • Process +Exported

...

  • The Default value for this field for types ZPRO, ZLEH and ZROH is - Z2
  • Else = KP

...

  • See template
  • This field is repeating also in Purchasing, Plant Data and Warehouse Mgmt 1 views

...

  • Choose from the list (see template)

...

  • The Default value for this field is – Z001

...

Business Line

Region

 

 

 

 

NA

LA

AP

EU

Structural Materials

1201

3201

5201

7201

Process Materials

1202

3202

5202

7202

...

  • For ZPRO and ZROH the Default value is Z001
  • Else Default value is Z002

...

  • For ZHRS populate with Raw Material

...

  • For ZHRS material type populate with catalog number of the manufacturer
  • Else Default = BLANK

...

Manufacturer Part Profile

Description

ZMP1

Cytec: Restricted MPN Profile

ZMP2

Cytec: Unrestricted MPN Profile

...

  • Purchase Order Text – enrich if available for Capitalized Spares (ZUNW), Spares (ZHBE) or Returnable Packaging (ZLEH) Material

...

  • If Procurement Type = 'E' then Z040
  • If Procurement Type = 'F' then ZDRT (for ZROH materials)

...

  • For ZROH, ZPRO – the Default value is PD
  • For ZUNW, ZHBE, ZLEH – the Default value is ND

...

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  • Procurement Type
    • If produced in this plant, default to 'E'
    • If procured (see scenarios below), default to 'F'
    • If both produced and procured, DO YOU PRODUCE PRODUCT more often In-House?
      • If Yes, default to 'E'
      • If No, default to 'F' (for ZROH materials)
    • For ZUNW, ZHBE or ZLEH – the Default value is F with the exception of R&D Samples where it is E
  • Special Procurement Type
    • If Procurement Type = 'E' and
      • Phantom – the Default value is 50
      • Else Default is BLANK
    • If Procurement Type ='F' and product is procured from
      • External vendor – Default to BLANK
      • Vendor consigned – the Default value is 10
      • Sub-contractor – the Default value is 30
      • From any physical locations under Heanor 1, Heanor 4, Manchester or Tulsa – select from list of SAP plants separated by '/' if multiples
      • Cytec plant not on SAP – default to BLANK
  • Backflush
    • If material is Batch managed – leave Backflush BLANK
    • If material is NOT Batch managed – value may be necessary
  • Batch Entry – please leave this field BLANK
  • Production Storage Location – please leave this field BLANK. If available by MFG or LOGISTICS, provide location.
  • Storage Location for EP
    • For all ZPRO Materials this value should be set to 0002
    • For all ZROH, ZHBE Materials this value should be set to 0001
    • For all ZUNW or ZLEH Materials the Default value is 0
    • For 2065 (Broken Arrow only) – please select 0001
    • For 2070 (United Frozen Storage) – please select 0002
  • In House Production – the Default value is 0
  • GR Processing Time in Days (duplicate from Purchasing view) – the Default value is 1
  • Sched. Margin Key – the Default value is 000
  • Planned Delivery Time – number of calendar days needed to obtain the material if it is procured externally
    • If Procurement Type = 'F' (Procured) at this plant, enter a value in calendar days. Value must be greater than 0.
    • If Procurement Type = 'E' (Produced) and sub contracted at this plant (special procurement type = SUBC/30), enter a value in calendar days. Value must be greater than 0.
    • If information is unavailable, the Default value is 1.
  • Safety Stock – if available, use the value; otherwise leave blank
  • Minimum Safety Stock – if available, use the value; otherwise leave blank
  • Safety Time indicator – defines whether the safety time is only to apply to independent requirements or to all requirements. Enter as requested.
  • Safety time/act.cov. - enter number of workdays by which the requirements are to be brought forward (if requested).

...

  • Period Indicator – the Default value is M
  • Strategy Group – the Default value is 40
  • Consumption Mode – please leave this field BLANK
  • Fwd Consumption Per – please leave this field BLANK
  • Bwd Consumption Per – please leave this field BLANK
  • Total Replenishment Lead Time – BLANK except for ZPRO with Procurement type = E and Special procurement key = BLANK – value exists.

...

  • Method for Selecting Alternative Bills of Materials
    • For ZPRO with Procurement Type = 'E' and Special procurement key = BLANK, default this value to 3, else BLANK.
    • If Material is a Phantom Material (Procurement Type = E, Special procurement key = 50), then this should be kept BLANK

...

  • Unit of Issue
    • If Base Unit of Measure = M2, then the Default value is M
    • If the Unit of Issue is different than the Base Unit of Measure then populate accordingly
  • Under Delivery Tolerance – the Default value is 10
  • Over Delivery Tolerance – leave this field Blank
  • In House Production Time – leave this field Blank
  • Production Unit – if Base Unit of Measure = M2, then the Default value is M
  • Production Supervisor – if Procurement Type = F, then Default = 999. If Procurement Type = E choose from table below
  • Production Scheduling Profile – if Procurement Type = F, then Default = 999. If Procurement Type = E or Procurement Type = X choose from table below
  • OB Management – value "1" only for ZPRO and ZROH whenever Batch Management is active

...

Plant

Prod Superv.

Prod Scheduler

 

Plant

Prod Superv.

Prod Scheduler

2010

103

MTS- TC1

 

2040

104

MTS- TC2

2010

104

MTS- TC2

 

2040

YB2

MTS PI valuated

2010

YB2

MTS PI valuated

 

2045

104

MTS- TC2

2015

101

MTS-ITAR

 

2045

YB2

MTS PI valuated

2015

103

MTS- TC1

 

2050

104

MTS- TC2

2015

104

MTS- TC2

 

2050

YB2

MTS PI valuated

2015

106

MTO-ITAR

 

2055

YB2

MTS PI valuated

2015

108

MTO-TC1

 

2065

YB2

MTS PI valuated

2015

109

MTO-TC2

 

2070

YB2

MTS PI valuated

2015

YB2

MTS PI valuated

 

2075

YB2

MTS PI valuated

2020

102

MTS-EUML

 

2085

YB2

MTS PI valuated

2020

103

MTS- TC1

 

2090

YB2

MTS PI valuated

2020

104

MTS- TC2

 

2095

102

MTS-EUML

2020

YB2

MTS PI valuated

 

2095

103

MTS- TC1

2025

104

MTS- TC2

 

2095

104

MTS- TC2

2025

YB2

MTS PI valuated

 

2095

105

MTS-TAA

2030

YB2

MTS PI valuated

 

2095

YB2

MTS PI valuated

2035

104

MTS- TC2

 

2100

104

MTS- TC2

2035

109

MTO-TC2

 

2100

YB2

MTS PI valuated

2035

YB2

MTS PI valuated

 

 

 

 

...

Plant

Prod Profile

Description

 

Plant

Prod Profile

Description

2010

YB0002

MTS Process Manufacturing

 

2045

YB0002

MTS Process Manufacturing

2010

ZSTC1

MTS- TC1

 

2045

ZSTC2

MTS- TC2

2010

ZSTC2

MTS- TC2

 

2050

YB0002

MTS Process Manufacturing

2015

YB0002

MTS Process Manufacturing

 

2050

ZSTC2

MTS- TC2

2015

ZOITAR

MTO-ITAR

 

2055

YB0002

MTS Process Manufacturing

2015

ZOTC1

MTO-TC1

 

2065

YB0002

MTS Process Manufacturing

2015

ZOTC2

MTO-TC2

 

2070

YB0002

MTS Process Manufacturing

2015

ZSITAR

MTS-ITAR

 

2075

YB0002

MTS Process Manufacturing

2015

ZSTC1

MTS- TC1

 

2085

YB0002

MTS Process Manufacturing

2015

ZSTC2

MTS- TC2

 

2090

YB0002

MTS Process Manufacturing

2020

YB0002

MTS Process Manufacturing

 

2095

YB0002

MTS Process Manufacturing

2020

ZSEUML

MTS-EUML

 

2095

ZSEUML

MTS-EUML

2020

ZSTC1

MTS- TC1

 

2095

ZSTAA

MTS-TAA

2020

ZSTC2

MTS- TC2

 

2095

ZSTC1

MTS- TC1

2025

YB0002

MTS Process Manufacturing

 

2095

ZSTC2

MTS- TC2

2025

ZSTC2

MTS- TC2

 

2100

YB0002

MTS Process Manufacturing

2030

YB0002

MTS Process Manufacturing

 

2100

ZSTC2

MTS- TC2

2035

YB0002

MTS Process Manufacturing

 

4055

YB0002

MTS Process Manufacturing

2035

ZOTC2

MTO-TC2

 

2035

ZOTC2

MTO-TC2

2035

ZSTC2

MTS- TC2

 

2035

ZSTC2

MTS- TC2

2040

YB0002

MTS Process Manufacturing

 

2100

ZSTC2

MTS- TC2

2040

ZSTC2

MTS- TC2

 

2045

ZSTC2

MTS- TC2

...

  • Storage Bin (Issue Pending) – please leave this field BLANK. If Material Type = MRO, input the Storage Bin Number associated with the item.
  • Container Storage (Container reqmts) – please leave this field BLANK
  • Physical Inventory Indicator for Cycle Counting – for all IM Materials default ='B' or as indicated on template
  • CC Fixed – please leave this field BLANK
  • Label Type – if GLOBAL field "Sub Batch Config" is set, then default to 'M7', otherwise default to 'M6'
  • Label Form – the Default value E1
  • OB Management
    • The Default value is 1
    • Please leave this field BLANK for materials that are not Batch Managed (see template)
    • For ZUNW/ZHBE/ZLEH – please leave this field BLANK
  • Batch Management – see template
  • Storage Conditions
    • For ZPRO the Default value is 20
    • For ZROH the Default value is 10
    • For ZUNW/ZHBE/ZLEH the Default value is 0
  • Haz Material Number – please leave this field BLANK
  • Min. Rem. Shelf Life – if Total Shelf Life is greater than 0, the Default value is 1
  • Total Shelf Life
    • Select Month to Days conversion from list
    • If "infinite days", default to '7300'
  • Period Indicator for SLED – default to Days

...

  • Unit of Issue – if Base Unit of Measure = M2, then default to M
  • Picking Storage Type – please leave this field BLANK
  • Hazardous Material Number – please leave this field BLANK
  • Storage Type Ind. for Stock Removal – if B Management is BLANK, then default to '001', otherwise, default to '002'
  • Storage Type Ind. for Stock Placement – OB Management is BLANK, then default to '001', otherwise default to '002'
  • Bulk Storage Indicator – please leave this field BLANK
  • Special Movement Indicator for Warehouse Management – please leave this field BLANK

...

  • QM material auth. Group – should be the SAME as in Basic Data
  • Documentation Required – if QM necessary, the Default value is √
  • Inspection Interval – see template
  • QM in Procurement is Active – if product is externally procured by plant or Procure Type is 'F', default to √. Otherwise BLANK.
  • Control key for Quality Management in Procurement:
    • If "QM in Procurement is Active" field = √ and you don't want to implement procurement controls in the current plant, select '0000'
    • Select Z930 to enable Quality Cert requirement, Invoice blocking (until it moves out of QI stock), No Document Control
  • Certificate Type
    • Select E21 (COC) if the document in which the manufacturer declares that the products supplied are in compliance with the requirements of the order, without inclusion of test results.
    • Select E31 (COA) if the document issued by the manufacturer in which he declares that the products supplied are in compliance with the requirements of the order and in which he supplies test results.
  • Inspection Setup

Image Removed

  • Please mark the Types as ACTIVE
  • Enter Average inspection duration

Inspection Type

Description

Criteria for Selection

01

If the Material will have a Goods Receipt

If the ZPRO Material can be sub-contracted

03

If the Material just got Manufactured and needs to be inspected

If ZPRO Material

04

If the Materials is currently getting Manufactured and needs to be inspected

IF ZPRO Material

09

If it will be in stock over a period of time and may need re-inspection

If ZPRO Material

...

Inspection Type

Description

Criteria for Selection

01

If the Material will have a Goods Receipt

For all ZROH Materials

09

If it will be in stock over a period of time and may need re-inspection

If ZROH Material

...

  • Valuation Class
    • P001 – If ZROH item is a raw material
    • P003 – If ZROH item is a packaging and empty
    • P004 – If ZROH item is a trading good
    • P002 – If ZHBE item is a Spare part/MRO
    • S001 – If ZDEN item is a service item
    • M001 – If ZPRO item is a semi-finished product
    • M002 - If ZPRO item is a finished product
  • Material Price Determination
    • For ZPRO and re-sale ZROH* the Default value is 3
    • For ZHBE and ZROH the Default value is 2
    • For ZDEN the Default value is BLANK

PLEASE NOTE FOR ZROH: Please change Price Determination to 2 for all materials except Re-sale Items. If saved by mistake, please notify the FI team to change via CKMM. Once entered, this will be un-editable via material master.

  • Standard Price – fill from template
  • Price Unit – defaulted to 1
  • Price Control Indicator
    • For ZPRO, ZDEN and re-sale items the Default value is S – Standard price
    • For ZROH, ZHBE the default value is V – Moving average price

PLEASE NOTE FOR ZROH: Please change Price Control Indicator to V for all materials except Re-sale Items. If saved by mistake, please notify the FI team to change via CKMM. Once entered, this will be un-editable via material master.

  • Future Price – fill from template
  • Previous Price –leave this field BLANK

...

  • If ZROH, the Default value is 1
  • If ZPRO and Procurement Type 'F', the Default value is 1
  • If ZPRO with Procurement Type 'E' and everything else – lot size is required

...

Business Line

Region

 

 

 

 

NA

LA

AP

EU

Structural Materials

1201

3201

5201

7201

Process Materials

1202

3202

5202

7202

...

  • Quality management 'Inspection Setup' checkmark
  • Buyer group

...

  • Go to MM01
  • Indicate "Industry Sector" and "Material Type" and "Copy from.."
  • Select material views
  • Select organizational levels to be copied

...

  • By pressing multiple choice button, user receives pop-up window with search options for material master Image Removed
    Image Removed
  • Insert the search value in * * to get the exact value or wording in any description or numbering in the System, whether that is a part of a larger description or wording or the exact same Image Removed
  • Select the necessary value and press "Copy" Image Removed
    Image Removed
    In order to Search material by any value in the Classification view, please use "Materials for Class" search option.
    First of all the user has to know which Classification class contains the necessary value, e.g., "Old Material number" is in Engineering Class – ZCYMC_ENGR_MAT
  • Select "Materials for Class" search option
  • Select the relevant Classification Class and Class type 001

Image Removed

  • Insert the look-up value in * * and select "Find in initial class". The system will give out search results in the box below

Image Removed

...

  • By changing the 'Extended program name' (see list of program names below) you can get a report on different views of the material
  • Enter the material number(s) and press "Execute"

...

  • MM60 - Materials List - used to display a list of materials based on the values entered.
  • For Riga and Plant Enablers(limited number of fields)
  • Materials can be searched as based on material number, plant number, type, group, created by
  • By setting the 'Valuated materials only' checkmark, only materials with Accounting and Costing will be displayed

...

  • Used to look at changes in materials in bulk as based on a specific date
  • Also can be used to view a change report for a specific material by indicating the Object ID or by entering the material number with a «*» in front of it

...

Co.Cd. / Sales Org.

...

 

...

ZPRO; ZDEN

...

ZROH; ZUNW; ZHBE; ZLAG

...

Structural Materials

...

1237

...

Tulsa

...

Shannon ParkersonPatrick Lightsey
Vanessa Gonzalez

...

Laura Testa Chazz Pelfrey
Clint Baker (backup)

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

7218

...

Heanor

...

Alexandra WheatleyJames Taylor
Graham Hill
Lauren Kavanagh

...

James Taylor
Graham HillAmanda Brown
Lauren Kavanagh
(requests can be accepted from Alexandra Wheatley)

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

7223

...

Manchester

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

Process Materials

...

1246

...

Santa Fe Springs

...

Jennifer DominguezTracy Ng
Gilbert Alvarado
Mehrdad Nikamalfard
Demitri Wimalaratne
Caleb Lin

...

Jennifer DominguezTracy Ng
Gilbert Alvarado
Mehrdad Nikamalfard
Demitri Wimalaratne
Caleb Lin

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

7250

...

Keighley

...

Alan Fothergill
Marie Woodhouse

...

Alan FothergillMarie WoodhouseMelanie Greenfield

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

7252

...

Toulouse

...

Guillaume Garnier

...

Guillaume Garnier

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

7257

...

Mondovi

...

Andrea PeanoCristian Vallazza
Gianni Ronco

...

Andrea PeanoElena Vinai

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

 

...

Image Removed

...

Material Types

 

 

 

 

 

 

 

Available Views

Produce Material
(ZPRO)

Procured Material
(ZROH)

Capitalized Spares For Projects
(ZUNW)

Spares
(Repairs and Consumables, MRO)
(ZHBE)

Service Items
(ZDEN)

Manufacturing Part Number
(ZHRS)

Non Stock Material
(ZLAG)

Returnable Packaging
(ZLEH)

 

Sales

Purchasing

MRP

Forecasting

Work Scheduling

Accounting

Costing

QM

Plant / St. Loc.

Import

Export

WM

EHS (N/A)

Label (N/A)

Quantity Update

Value Update

...

Description

Material Type Definition

 

 

 

 

Produced Materials
(ZPRO)

Finished Goods and Intermediate items
 
Valuated                 = Yes
Tracked in Inventory = Yes

 

Procured Materials
(ZROH)

Raw Materials, Re-sale Items, Packaging (included in Production BOM)
 
Valuated                 = Yes
Tracked in Inventory = Yes

 

Non-Valuated Materials
(ZUNW)

Non-Valuated Materials, such as Capitalized Spares for Projects, with inventory tracking.
 
Valuated                 = No
Tracked in Inventory = Yes

 

Spares (Consumable Supplies, MRO)
(ZHBE)

MRO (Maintenance/Repair/Operating) materials, Consumable Supplies, Engineering Spares, etc.
 
Valuated                 = Yes
Tracked in Inventory = Yes

 

Service Items
(ZDEN)

Services provided to customers, such as Annual Fee in MSA contracts, Miscellaneous Charges, Testing Fee, etc.
 
Valuated                 = Yes
Tracked in Inventory = No

 

Manufacturer Part Numbers
(ZHRS)

Used by Procurement & Quality; Manufacturer Part Number materials are set up as children assigned to Parent Raw Materials; created to manage manufacturer contracts
 
Valuated                 = No
Tracked in Inventory = No

 

Non-Stock Material (Consumable Supplies, MRO)
(ZLAG)

MRO (Maintenance/Repair/Operating) materials, Indirect (non-production/non-BOM) procured materials, such as Office Supplies and other Consumable Supplies
 
Valuated                 = No
Tracked in Inventory = No

 

Returnable Packaging
(ZLEH)

Returnable Cylinders
 
Valuated                 = No
Tracked in Inventory = Yes

 

...

Type of set up/change

...

Plant data steward approval required?

...

Required documentation/information

...

Responsible party

...

Finished Good / Intermediate creation (Global Views)

...

YES

...

Request form

...

DMO

...

Factory Good (Raw Material) creation (Global Views)

...

YES
(except for Heanor and Manchester)

...

Request form

...

DMO

...

Material extension to plants

...

YES

...

Collection form

...

Plant Stewards

...

Material Global view specific field changes (Material Group; Resin Type; Resin Name; Reinforcement Type; Fiber Twist; Fiber Tow Size; Fiber Sizing; Recommended Storage Statement; Resin Lot Definition; Fiber/Fabric definition; Material Planning Subtype)

...

YES

...

Request form

...

DMO

...

Material Global view specific field changes (any other fields not mentioned in the p. above)

...

YES

...

Request form

...

DMO

...

Alternative Units of Measure (conversion change)

...

YES

...

Conversion expressed in format of Base UoM vs Alternative UoM

...

DMO
Procurement and Pricing to be informed

...

Alternative Units of Measure (adding an additional/missing UoM)

...

YES

...

Conversion expressed in format of Base UoM vs Alternative UoM

...

DMO

...

Material extension (to storage locations)

...

YES

...

Plant and location numbers

...

Plant Stewards / DMO

...

Manual / Automatic Mass Changes

...

YES

...

Mass Change Request form

...

DMO

...

Any Local view field changes that involve default values per Job Aid (if the field is currently blank).

...

NO (but they need to be informed)

...

No documentation required

...

DMO

...

Description change

...

YES

...

Request form

...