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Table of Contents

General presentation

Objective of the application

The application loads data of the Plant Maintenance domain from ECC into BW, then calculate KPI which are loaded in Qlikview dashboard. It is also possible to consult the reporting on BO Analysis for Office.

Main documents for maintenance are :

  • <link>
  • <link>
  • ...

 

Application<describe in a few words the content of application + link with functional or technical specifications (google links) done with during the project or linked with PPMO>

...

. It takes every week snapshots based on the current state of the data to calculate the KPI. The snapshots are loaded into a Qlikview dashboard.

Main documentation:

List of contacts:

  • Ruben FERNANDEZ SANCHEZ (SBS Manufacturing Excellence) : Business Application Owner
  • Célia GONZALEZ-ROUX (SBS Information Services) : Reporting Coordinator

  • Raphaël BERT (SBS Information Services) : IT Project Leader

  • Christophe MALLEVAEY (SBS Information Services) : PM Process Expert
  • Gilles BOUNAN (SBS Information Services) : Qlikview Technical Developer

  • Benoit ROSSET (SBS Information Services) : BW Technical Developer

Usage information

Around XX key users on BW and XXX end users on QV. The tools is used by five plants wolrdwide worldwide during the PoC and the initial first deployment, and it will be opened progressively to new plants.

Roles & Access

Roles and access

<list of application role + menu role> and explanation if we have several applications role with specials rules>

  • Authorization role :  ZR_RCS_PM_A02: Maintenance Orders Applications - End User role
  • Role menu : ZR_RCS_CA_M08: PM - Plant Maintenance

Authorization

...

objects

  • Plant
  • Company Code

Dataflow presentation

Overview


Embedded Google Drive File view-file
docidname1NFxoAPM BW-pA0g-1A9xes_6A-KIMvU7IOynPBv8erxIvyH0MECANO - Knowledge Transfer 20180125.pptx
height250

Functional and Technical rules on Workbench + Reporting

<detail of main topics with explanations of the rules and only the main + special rules about queries to run and use in the correct way

...

  • It shares extractors (2LIS_17_I3OPER, 0PM_OM_OPA_2/3) with the legacy PM application for RCS.
  • It shares texts of master data Notification and Work Order with PUNCH.
  • Some data is calculated in ECC with program ZWBWF00100 every day at 23:00 GMT+1 before being loaded in BW. BW Snapshots run at 01:00 GMT+1.
  • Data is consumed by Qlikview dashboard. The loadings in QV are weekly and done on Monday at 0605:00 GMT+1. One KPI is also loaded every day in QV.
  • There is no links in the loadings between SAP, BW and QV. It run on a fixed scheduled, the loadings must be finished when the next start.


MECANO KPI

The detail of each KPI

The link between BW queries and PC and QV queries for each KPI 

Catalogue

WOM Step

KPI #

KPI NAME

BW Aggregated Query for QV

Description (EN)

BW Detailed Report Query

Description (EN)

Process Chain

(Up-to-Date --> Snapshot  (Solvay/ Rhodia)

Efficiency

Gatekeeping

2.01

Created Notification by Priority

QVMECANO_BW_QRY_MVPMNO04_0001

BW-MECANO (QV) - PM - Notification by Priority (CQ)

BW_QRY_MVPMNO02_0001

BW-MECANO - PM - Notification by Priority - SnapShot (CQ)

PC_PM_NOTIF_01 / PC_PM_NOTIF_06

PC_PM_NOTIF_02 / PC_PM_NOTIF_07

Efficiency

Gatekeeping

2.02

Notifications without assigned Work Orders

QVMECANO_BW_QRY_MVPMNO04_0001

BW-MECANO (QV) - PM - Notification by Priority (CQ)

BW_QRY_MVPMNO02_0001

BW-MECANO - PM - Notification by Priority - SnapShot (CQ)

PC_PM_NOTIF_01 / PC_PM_NOTIF_06

PC_PM_NOTIF_02 / PC_PM_NOTIF_07

Efficiency

Planning

2.03

Portfolio of Work Orders by status

QVMECANO_BW_QRY_MVPMOR04_0001

BW-MECANO (QV) - PM - Order by Status (CQ)

BW_QRY_MVPMOR02_0001

BW-MECANO - PM - Order by Status - SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Planning

2.04

Planned Work (Backlog)

QVMECANO_BW_QRY_MVPMOP04_0002

BW-MECANO (QV) - PM - KPI Operation - BW SnapShot (CQ)

BW_QRY_MVPMOP02_0002

BW-MECANO - PM - KPI Operation - BW SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Planning

2.05

Delayed Notifications by Type

QVMECANO_BW_QRY_MVPMNO04_0001

BW-MECANO (QV) - PM - Notification by Priority (CQ)

BW_QRY_MVPMNO02_0001

BW-MECANO - PM - Notification by Priority - SnapShot (CQ)

PC_PM_NOTIF_01 / PC_PM_NOTIF_06

PC_PM_NOTIF_02 / PC_PM_NOTIF_07

Efficiency

Scheduling

2.06

Weekly Schedule Compliance

QVMECANO_BW_QRY_MVPMOP04_0001

BW-MECANO (QV) - PM - KPI Operation - GWOS Weekly SnapShot (CQ)

BW_QRY_MVPMOP02_0001

BW-MECANO - PM - KPI Operation - GWOS Weekly SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

PC_PM_ORDER_08 / PC_PM_ORDER_09

Efficiency

Scheduling

2.07

Break in Works

QVMECANO_BW_QRY_MVPMOP04_0001

BW-MECANO (QV) - PM - KPI Operation - GWOS Weekly SnapShot (CQ)

BW_QRY_MVPMOP02_0001

BW-MECANO - PM - KPI Operation - GWOS Weekly SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

PC_PM_ORDER_08 / PC_PM_ORDER_09

Efficiency

Scheduling

2.08

Available Weekly Scheduled Resources

QVMECANO_BW_QRY_MVPMOP04_0005

BW-MECANO (QV) - PM - KPI Operation - Capacity SnapShot (CQ)

BW_QRY_MVPMOP04_0005

BW-MECANO - PM - KPI Operation-%Available Resources snapshot(CQ)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Scheduling

2.08

Available Weekly Scheduled Resources



BW_QRY_MVPMOP04_0004

BW-MECANO - PM - KPI Operation - Capacity snapshot (CQ)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Scheduling

2.09

Unscheduling Rate

QVMECANO_BW_QRY_MVPMOP04_0001

BW-MECANO (QV) - PM - KPI Operation - GWOS Weekly SnapShot (CQ)

BW_QRY_MVPMOP02_0001

BW-MECANO - PM - KPI Operation - GWOS Weekly SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

PC_PM_ORDER_08 / PC_PM_ORDER_09

Efficiency

Execution

2.10

Wrench Time






Efficiency

Execution

2.11

Barcode Scanning Rate

QV_BW_QRY_MVPMOP02_0010


BW_QRY_MVPMOP02_0010


PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Execution

2.12

Respect of Notification Date

QVMECANO_BW_QRY_MVPMOR04_0001

BW-MECANO (QV) - PM - Order by Status (CQ)

BW_QRY_MVPMOR02_0001

BW-MECANO - PM - Order by Status - SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

Efficiency

Scheduling

2.13

Daily Schedule Compliance

QVMECANO_BW_QRY_MVPMOP04_0006

BW-MECANO (QV) - KPI Operation - GWOS Daily Snapshot (Detail) (CQ)

BW_QRY_MVPMOP02_0003

BW-MECANO - PM - KPI Operation - GWOS Daily SnapShot (Core Query)

PC_PM_ORDER_01 / PC_PM_ORDER_06

PC_PM_ORDER_02 / PC_PM_ORDER_07

PC_PM_ORDER_08 / PC_PM_ORDER_09

Efficiency

Execution

2.14

Backlog in number of weeks






Effectiveness

OEE

3.01

OEE losses C2&C4






Effectiveness

OEE

3.01

Perform OEE






Effectiveness

 Proactive

3.02

Respect of Plan Maintenance

QVMECANO_BW_QRY_MVPMCL01_0001

BW-MECANO (QV) - PM - Maintenance Plan Calls - SnapShot (CQ)

BW_QRY_MVPMCL01_0001

BW-MECANO - PM - Maintenance Plan Calls - SnapShot (CQ)

PC_PM_CALL_01 / PC_PM_CALL_02

PC_PM_CALL_03 / PC_PM_CALL_07

Effectiveness

Reactive

3.03

Number workorder / Equipmenet






Effectiveness

Reactive

3.04

Number of PSS / RCFA and impact






Effectiveness

Proactive

3.05

Number of FMECA and impact






Data loadings

Info providers and objects loaded

...

< detail of process chain, list + link between or special event done for the loading  >

Loading frequency

<detail of frequency : monthly; weekly or else>

Average performance

<if possible, give some information on average process chain duration, amount of data loaded and total data volume example: daily process chain loaded in 30 min, weekly chain loaded in 1h15, with around 2k to 10k lines in DELTA mode for a total of 10M lines in cube

...

, Loading frequency and Average performance

  • SAP

Jobs WP1 + PF1 for GWOS KPI. Every night from Monday to Friday, and every Sunday at 23:00 GMT+1. Duration 10 minutes.

  • BW
    • PC_PM_MECANO_01 (MECANO 01:00). Daily data loadings in BW. Every night from Sunday to Thursday at 20:00 GMT+1. Duration 3 hours.
    • PC_PM_MECANO_02 (MECANO 02:00). Weekly calculation of KPI. Every Monday at 01:00 GMT+1. Duration 1 hours and a half. It sends an email at the end.
    • PC_PM_MECANO_03 (MECANO 03:00) : Daily and Weekly loadings of GWOS KPI (2.4, 2.10, 2.14, 2.15, 2.16). Every night at 01:00 GMT+1. Duration 10 minutes.
    • PC_PM_MECANO_04 (MECANO 04:00) : Daily loadings of maintenance costs. Every night after FI loadings in RSP_DAILY. Duration 30 minutes.


Impact between Process Chain  PC_PM_MECANO_01 and PC_PM_MECANO_03.

Even if those metachains are independent technically, some DSO from PC_PM_MECANO_03 needs some DSO loaded from PC_PM_MECANO_01 . 

Some events have been created, to avoid load wrong data:

  - Solvay side - PC_PM_ORDER_01 (sub-chain of PC_PM_MECANO_01) after loading of DSO DBPMOR01 , event ZEVT_PC_PM_OPER_08 is generated. In chain PC_PM_OPER_08, DSO DBPMOP03 will be loaded after generation of event ZEVT_PC_PM_OPER_08.


- Rhodia side - PC_PM_ORDER_06 (sub-chain of PC_PM_MECANO_01: after loading of DSO DBPMOR02 , event ZEVT_PC_PM_OPER_09 is generated. In chain PC_PM_OPER_09, DSO DBPMOP05 will be loaded after generation of event ZEVT_PC_PM_OPER_09.


  - MECANO  - PC_PM_MECANO_03 - After execution of process chain PC_PM_OPER_09, if it is in error program ZADM_RESET_INTERRUPT is executed on event ZEVT_PC_PM_OPER_09. 

After execution of process chain PC_PM_OPER_08, if it is in error program ZADM_RESET_INTERRUPT is executed on event ZEVT_PC_PM_OPER_08. 

  - Process chain PC_PM_MECANO_02 should not be executed if PC_PM_MECANO_01 is not executed. 


  • QV
Loadings start every Monday at 05:00 GMT+1.

Historization

We keep all the data in the Up to Date DSO, and we keep only one year of history for Snapshots in DSO and cubes. 

The deletion of old Snapshots is done in process chain based on a parameter from Cwith deletion programs, it has been generated as described here : https://drive.google.com/file/d/19qMG61cpFfq0NTh8Jxen2yoCpAOjuD0S/view

The programs have been modified to fill automatically the parameter C_SNAPWK for the deletion from the setting RET_WEEK from master data C_GBLFILT.

Reporting

Queries Documentation or user guide

...

...

Main queries

Main workbookrs :

Image Added core queries : https://drive.google.com/open?id=1EsXRHGQKTpAcor9U_eQGIWQN9igjArfbbhQ1Vxw3nUw

Main functionnalities

...

Broadcast

  • None

Maintenance

Known bugs

...

Recurring procedure

...

Planned Evolution

For Actions to plan for a deployment on a new Plants plant: 

  • Grant users authorizations for reporting in BO Analysis and QVQlikview.
  • Create jobs for calculation of KPI 2.4, 2.10, 2.15 and 2.16 in ECC if needed.

 

 MECANO - Planned Evolutions BW