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VE Communication toolkit

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Quarterly Updates

Our VE team and our missiongeneral presentation

Injection moldingflow, spiral flow,  imbalanced flow, weld line, pressure, shrinkage/warpage, porosity, buckling, fiber orientation (anisotropy, model parameters, ...), thermal hesitation, mold cooling,
fiber breakage
validation approach,  moldflow&moldex, undercut demolding, thin parts, PVT data, inductive heating (Roctool), micro-injection molding, compressibility effect on pressure prediction, ...
insert
Insert overmoldingThermal shock
on overmolded structures
, core shift, 2K molding (workflow), "adhesion" and tightness (TP on TP, TP on metal), heating (Joule effect), residual stresses, warpage, thermal conductivity and thermal expansion, ...
Electrical PDIV (VE), EMI (VE),
Reactive molding (injection, compression, capillary underfill)Epoxy Molding Compound (semi-conductors), reactive injection molding applied to Tecnoflon, reactive compression molding applied to Tecnoflon,  overview of MOLDFLOW capabilities for Capillary Underfill (CUF) using thermoset resin ...
Electrical PDIV, EMI, Slot liners in e-motors
(VE)
, piezoelectricity (macroscopic), dielectric constant of CF/GF compounds (+moisture), dielectric constant and loss factor for bilayered structures,  Joule heating, skin&proximity effect in busbars, electro-corrosion in bearings...
Fluid dynamics (CFD)introduction, electrostatic spray coating,
extrusion die
polymer extrusion of Solef (rheological model&validation), visco-elasticity (melt), melt spinning line (BLT), ...
Thermalsimulation capabilities, conductivity with special fillers, thermal conductivity and thermal expansion,
capabilities
...
NVHvisco-elasticity, vibration, acoustic,
model
Model identification,
...
Non material damping
High speed (impact...)model identification
, validation, ...
& validation
Short-term (mechanical) predictionsstiffness and strength, water-freezing, intrinsic stiffness of compounds
Long-term
mechanics
(mechanical) predictionscreep, fatigue
Mechanical instability (buckling)pipe reeling (buckling/permanent deformation), liner collapsing, slot liner insertion, ...
Anisotropic prediction for fiber reinforced polymers (Digimat)digimat suites
(MF
,
MX, FE...), anisotropy, database, model identification,
anisotropy, the different models we have and the related characterization tests, database, model identification (TEP), introduction of a weld line strength knock down factor, validation, application to really thin parts, use of flakes/platelets applied to Kalix 7650, tension-compression differentiation for plasticity (Drucker-Prager), ...
Long fibers thermoplasticsmechanical behavior (calibration, validation) and in-mold fiber breakage analysis in MOLDFLOW (sensitivity study), ...
Single-screw modeling (extrusion)flows in a single screw extruder (basics), capabilities of Compuplast, ...
3D print
(
FFF
) 
Gas permeabilityof multi-layer structures (CheFem), ...
Topology optimizationexample with validation
Friction & wearvery limited contribution (so far)
Systems
gears

Gears, compressors,

small implantable screws,

pipe reeling,

 µ-needles insertion in human skin,

e-motors,

slot liner, undercut (design)

EV charging plugs,

generic M2P support,

sub-modeling approach applied to electrolyzer frames, ...