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Table of Contents

1 OBJECTIVE AND SCOPE

1.1. Objective of this Procedure

This document's objective is to provide a guide to managing Material master data ZVER and ZUNB materials.

This document is a complement to Standard Operating Procedure "Article Creation and Management", adapting the process to ZVER and ZUNB Material ZVER Material master data management for GBU Technology Solutions (Legacy Cytec organization).

...

Requests of Material Master creation or maintenance can be performed by approved requestors listed in Appendix 2 Appendix 1 - List of contacts.For Composite Materials, the request will be sent via Sharepoints, in this case no additional approval is required.

All requests are sent to Master Data via Freshdesk or alternatively by e-mail. Common e-mail address of Riga SBS Data Management team: datamanage@solvay.com

Request form for packaging should usually be provided by requester. Link The link to the form can be found in Google Documents Template for RM and Packaging

For Composite Materials, there is a template which is combined with ZMAT materials and will be provided in the Sharepoints/Freshdesk request.

The referral lists mentioned in this procedure, such as Purchasing Groups and Profit The referral lists mentioned in this procedure, such as Purchasing Groups and Profit Center List are embedded in the TS SAP Material request form file

1.2. Scope

Under Riga SBS Data Management's scope is the management of ZPRC, ZMAT, ZVER and ZUNB materials for GBU Technology Solutions and Composite Materials Solutions (legacy Cytec) sites in WP1 SAP system. Management of ZERS and ZMAT materials is described in a separate procedure. Riga SBS Data Management can create and extend ZDIE materials if requested so by Finance.

Material Type

Description

Division

ZMAT

Finished Goods
Semi-finished Goods
Raw Materials

Multiple
Multiple
KV

ZPRC

Commercial Products

N/A

ZVER

Packaging

WD

ZUNB

Stocked and non-valuated materials

WD (for packaging)

ZDIE

Services

Multiple

1.3. Abbreviations

Abbr.

Description

Abbr.

Description

RCS

Rhodia Core System

SBS

Solvay Business Services

ZMAT

Finished product, semi-finished product, raw material

HSE

Health, Safety and Environment

ZVER

Packaging

DG

Dangerous goods

ZUNB

Stocked and not valuated material

MRP

Material Resource Planning

ZDIE

Service

UoM

Unit of Measure

ZPRC

Commercial Product

 

 




1.4. Roles and responsibilities

ZVER setup can be performed only once MOC-ID code is available.
Prior to submitting a new ZVER/ZUNB requestZVER request, it is the requester´s responsibility to ensure the material does not exist in SAP already, so no duplicates are created in the system. If the material was not found, the TS SAP Material request form must be filled and submitted to Data Management for material master setup in SAP. A second search in the system is performed by the Data Management team to ensure no duplicates are created.

2 STANDARD OPERATING PROCEDURE DESCRIPTION

2.1. Creation of ZVER material in RCS

2.1.1. Pre-

...

requisites 

ZVER setup can be performed only once MOC-ID available.
In all cases when MOC-ID is missing Lindsay Schramm and HazCom team should be contacted to clarify whether ZVER code can be set up without this information.
Prior to material creation in the system search is performed by the Data Management team to ensure no duplicates are created.

2.1.1.1. Accessing MOC Gensuite

...

Portal - Technology Solutions

ZPRC and PRCO can be found validating MOC in Gensuite Portal.

...

  • The plant to which the raw material will be created
  • The Impacted Business Unit (this information will be used to determine the profit center and purchase group).


Completed The completed Packaging request form should be attached for all ZVER codes. ZVER description must follow
Packaging rules table which can be found here - Packaging Instructions

2.1.1.2 Checking for duplicates

#

Main activities

Tips / Best practices

Key points1

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display

#

Main activities

Tips / Best practices

Key points

2

Press multiple choice button to receive pop-up window with search options for material master

 

 



...

Main activities

Tips / Best practices

Key points3

Click on to open the menu

 

 



4

Select the option 'Material Number/Material Description'

Field 'Old material number' can be used to look up material by BPCS Code (temporarily).

 



...

Main activities

Tips / Best practices

Key points5

Run a search in Material Description

Use Wildcards to best describe

Open the material request form, copy the short text from the requested material and run a search in Material description with wildcards.6

Hit Enter

 

 



#

Main activities

Tips / Best practices

Key points7

Verify entries found – compare results with the material's "short description" mentioned in the request form. If you have doubts about the material already created, contact the Requester to clarify. 


If result points to or if the Requester mentions a new article need to be created then proceed with the creation.


2.1.2. Creation of material

...

8

Main activities

Tips / Best practices

Key points

Enter transaction MM01

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Create (General)


...

Main activities

Tips / Best practices

Key points

9

Enter Industry Sector 


Always choose "Chemical Industry"

10

Enter Material Type 


Always ZVER for packaging11

Copy from… Material

Option to copy data from an existing material can be useful in some cases.

 

12


Hit Enter 





Image AddedImage Added

...

 

...

Main activities

Tips

#

Main activities

Tips / Best practices

Key points

13

Select Views to be created

Creation of views can be performed all at once or in separate steps

Technology Solutions

  • See Appendix 3 -
Select Basic Data 1 & 2, Sales: General /Plant Data, Purchasing, General plant Data / Storage 1, General plant Data / Storage 2
  • List of single Storage locations
can be found in Appendix 3
  • Sales Organization and Distribution Channel should not be filled by creation.

NOTE! Please notify Michael Wilson and William Weddle for any materials created or extended to plant 8712 and 8636.
NOTE! Warehouse Management 1 & 2 Warehouse Management 1 & 2 Views to be created and warehouse number added (in brackets) for warehouse managed plants only:
8520 (077), 8521 (054), 8522 (076), 8712 (C26), 8636 (K19) – by default.
For 8359 - only if requested.


14

Hit Enter

Use Default Setting button to save your selections for future creations

 

...

#

...

Main activities

...

Tips / Best practices

...

Key points


...


Image Added


request form and add Storage Location. Appendix 3.
Note: should filled.
Fill in Organizational LevelsKey points

  • Fill Plant as indicated in
  • the request
  • Extend to Storage Location when there is only one option per plant (Storage location number is the same as plant number). If there is more than one option, leave it blank.
  • Sales Organization and Distribution Channel
  • should not be

Storage location should be added for plants when only one option is available

16

Hit Enter

 

 

...

  •  filled by material creation but can be requested upon plant extension.
Hit Enter



Image Added

Main

#

Main

activities

Tips / Best practices

Key points

17

Enter Packaging Description

Check the request form for "SHORT DESCRIPTION"

Technology Solutions:

Should be checked whether description meets Packaging instructions. [Packaging name + dimensions + capacity + specific characteristics (if exists)]


Composite Materials: Copy from the template18

.

Enter Base Unit of Measure

 


Always PC

19

 (Pieces)

Enter Material Group

Technology Solutions:


Should be checked by type of packaging in Packaging Instructions table.

Composite Materials: Check the request form

20

Always

Enter Division

 


Always WD

21

Enter General Item Category Group

 


Always VERP

22

Enter UoM for Weight

 


Always KG

*Gross WeightFor Composite Materials and pallets onlyCheck the request form*Net WeightFor Composite Materials and pallets onlyCheck the request form23

Go to Descriptions tab

From Basic Data View Descriptions tab can be accessed by pressing Additional Data button in the top part of screen as well. Tabs in Additional Data can be filled in any sequence.

 



...


27

Main activities

Tips / Best practices

Key points

Enter material descriptions in local languages

Request for should be checked for descriptions in other languages e.g.

ZH – Chinese might be indicated in original language.

12 mandatory languages are:
EN – English
Z9 – Brazilian Portuguese
ZH – Chinese
KO – Korean
DE – German
FR – French
IT – Italian
JA – Japanese
PL – Polish
PT – Portuguese
ES – Spanish
NL – Dutch

28

Return to Main Data 




Image Added

...

 


Main activitiesKey points
Alternative units of measure

Request the PC to KG conversion (mandatory)

Go to Basic data 2


Image Added

...

Main activities

Tips / Best practices

Key points

29

Go to Basic data 2 view

 

 

30



Enter Basic material

Generic ZPRC number for all ZVER materials

Always 9002975431

Go to Sales: general/plant view 

 




...

Main activities

Tips / Best practices

Key points

35

Enter Availability check 


Technology Solutions: Always 02

Composite Materials: Always KP

36

Enter Transportation Group

 


Always 0001

37

Enter Enter Loading Group 


Always 0001

***

Packaging Mat type

Entered only for Pallets

000138

Enter Profit Center

 


Technology Solutions: List of profit centers can be found in the following link.

Composites Materials: Check the request form

39

Go to Purchasing view

 

 




...

Main activities

Tips / Best practices

Key points

40

Enter Purchasing Group

 

Technology Solutions:


List of purchasing groups can be found in following ZVER Purchasing Groups

Composite Materials: Check the request form

41


Enter Plant-specific material status

Once Finance creates Accounting and Costing Views and performs material costing run, the status will be removed by Finance to allow use of material in operations.

Status Z1 is to be used at the time of material creation.

42

Activate automatic Purchase Order indicator

 


Always checked

43

Enter Purchasing value key

 


Always 0001

44

Enter GR processing time

Plant data administrators will change the field value if necessary

Default value at the time of material creation – 2

45

Go to next view

Plant data / storage 1 view

 



...

46

Main activities

Tips / Best practices

Key points

Enter Physical inventory indicator for cycle counting

Plant data administrators will change the field value if necessary

Technology Solutions: Default value at the time of material creation – B

Composite Materials: Check the request form

47


Go to Plant data / storage 2 view

Nothing should be entered as Profit center data are being copied from Sales: general/plant view 


48

Save material

 

...



Technology Solutions

...

After material code is created Finance and Planning teams from the appropriate plant should be informed to create missing views, contacts can be found in TS MM Support Organization file. Also include costing team sbs_riga_rtr_costing@solvay.

...

2.1.3. Extension of material

Following MOC procedure plants are obligated to review existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Packaging extension, this information should be provided by requester any time material should be created for a new plant.

...

com

Template

Dear (Requester's name),

Please be informed that the material (number) (description) has been (created/extended) for plant (number).

Dears,

Could you please complete necessary views for material set up (MRP, Acct, Costing)?

  • Material (number) (description)
  • MOC (number)
  • Documentation from MOC

Kind regards,


2.1.3. Extension of material

Following MOC procedure plants are obligated to review the existing MOC process every two to three years, therefore valid MOC ID is mandatory component for Packaging extension, this information should be provided by requester any time material should be created for a new plant.Lindsay Schramm should be contacted in case of missing MOC-ID.

NOTE: Raw Materials and Packaging should not be extended to Trading plants (8572 – MX, 8573 – CL, 8571 – PE, 8580 – NL, 7788 – ID, 7786 – AU, 8574 - CN).


To extend material enter transaction MM01. Copy from… option can be used, preferably to copy from an existing view of the same material.


Image Added


To extend ZVER material to a Plant, select Sales: General/Plant Data, Purchasing, General Plant Data/Storage 1 & 2, Warehouse Management 1 & 2.


Image Added

2.1.4. Extension of Technology Solutions Materials to Sales Organization view

Should be extended only to Intercompany Distribution Channel (9O)

Image Added

Main activities

Tips / Best practices

Key points

Enter Cross-distribution-chain specific material status


Status 63 is to be set at the moment of material creation to allow use of material in operations

Enter Valid from date for Cross-distribution-chain specific material status

DD.MM.YYYY


Maintain Tax classifications

System will automatically determine which Countries' tax lines should be added

Always 1 for all countries unless otherwise indicated by Finance or Tax department

Go to Sales: sales org. 2 view

Image Added

Main activities

Key points

Enter Account assignment group

Check the packaging type:
F - Pallet (Consumable)
I - Drum, pail, Tote (IBC), Bag, Box

Enter Item category group

Always VERP

Note! Check if the packaging has the weight conversion in the Alternatives units of measure, if is not add the default 1PC ↔ 1 KG
Save the extension

...


2.2. Material modification

2.2.1. Pre-requisites

Material modification is allowed only if validated by all Plants using the material.
Requests to change Base unit of Measure must not be performed – in this case a new material has to be created.
Another exception can be a mistake for recently created material that has not yet had any stock and stock movements in the system.


...

Main activities

Tips / Best practices

Key points1

Enter transaction MM03

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Display


2

#

Main activities

Tips / Best practices

Key points

Enter Material number

 

 

3



Select Purchasing (or Sales: General/Plant Data) view

 

 




...

Main activities

Tips / Best practices

Key points

4

Verify the possible Plants related to the Material by clicking on the match code.

 

 

5code.



All Plants using the material are listed 

 




If material is open for more than one Plant, contact the other Plants to validate the requested modification.

...

If the answer is negative, create a new material as described in Chapter 2.1.2. of this OP, associated with the Plant that made the request.

2.

...

3.2. Manual modification of material

1

#

Main activities

Tips / Best practices

Key points

Enter transaction MM02

T-code can be entered directly in Command field. T-code can be saved in Favorites.

Full path: Logistics -> Materials Management -> Material master -> Material -> Change2

Select the view containing the field that needs modification

 

 

3



Select the Organizational Level for which the modification is requested

Repeat the modification for all Sales Areas or Plants if applicable.

 


4

Save the changes performed

 

 




Appendix 1 – List of contacts

Requests for Packaging requests can be accepted from Purchasing representative.
Detailed Technology Solutions Support Organization file by plants can be found in following link.

loricollins@solvay

 Region

Representative

Email

US and Canada

 

 

 

 





Vanessa Scott

vanessa.scott@solvay.com

Leslie Fleming

leslie.fleming@solvay.comLori Collins

Peter Mertzanispeter.mertzanis@solvay.com

Thierry Leclerc

thierry.leclerc@solvay.com

Mario Bruins

mario.bruins@solvay.com

LAM

 

Yarian Cuenca

yarian.cuenca@solvay.bruins@solvay.com

LAM

Abril Gomez (Maternity leave)

Replacement: Vincent Cifelli and Eduardo Rubalcaba Guizar

abril.gomez@solvay.com
Vincent.Cifelli@solvay.com
eduardo.rubalcabaguizar@solvay.com

APAC

APAC

 

 

 

 





Natpapan Chueakongtrakul (Poon)

natpapan.chueakongtrakul@solvay.com

Celine Koh

celine.koh@solvay.com

Catherine Lu

catherine.lu@solvay.com

Sorrawit Parknondhkul

sorrawit.parknondhkul@solvay.com

Nathan Purvis

nathan.purvis@solvay.com

EMEA

Thierry Leclerc

thierry.leclerc@solvay.com

Sophie DeClavieresophie.declaviere@solvay.com

ZPRC/MOC

HazCom

hazcom.rawmat@solvay.com

MOC-ID

Lindsay Schramm

Lindsay.schramm@solvay.com

Appendix 2 – List of Plants in non-GTS countries


Whenever a material is extended to any of non-GTS plants, extension has to be added in a file to notify the responsible team. Location of the file.

Country

Plant Code

Description

Japan

8524

7418 / Gas Chem Logistic Osaka

Singapore

8506

6062 / Poh Tiong Choon Jurong


Appendix 3 – List of Single Storage Locations

Storage Location

Description

8380

7786 / JF Hillebrand Fremantle

8433

7788 / Jakarta

8496

7722 / BDP Peru Arequipa

8500

7725 / Andimex San Antonio

8503

7988 / Daesung Whse Yangsan

8505

7723 / FH Logist Azcapotzalco

8506

6062 / Poh Tiong Choon Jurong

8507

7725 / Sercabol Antofagasta

8508

7776 / Sinotrans Intl Shanghai

8509

7734 / KWE Logistics Shanghai

8511

7794 / CML Ltd Walvis Bay

8515

7786 / Toll Contr Laverton Nth

8519

7786 / NSS Port Sth Townsville

8520

7008 / XPO Logistic Bristol

8521

7008 / XPO Logistic La Porte

8522

7008 / XPO Logistic Plainfield

8525

7523 / NATAM Express Maua

8527

7794 / Schenker Kempton Park

8528

7734 / Sinotrans Intl Shanghai

8543

7008 / KEMIRA WATER MOBILE

8545

7008 / FLUID ENERGY HATFIELD

8548

7008 / MOBILE SOLVENT EIGHT MILE

8549

7752 / NOVA MOLECULAR PASADENA

8553

7008 / SOUTH COAST HOUSTON

8554

7008 / SPRAY TEK MIDDLESEX

8559

7008 / TOLL COMPACTION NEPTUNE

8589

7734 / Tianjin DLD Beicheng Wh

8605

7794 / Kemira Chem Bradford

8614

7734 / COSCO Logistic Tianjin

8617

7776 / COSCHEM Logist Shanghai

8618

7794 / Praxair Oevel-Westerlo

Appendix 4 – Sinequa

Link to Sinequa Portal