1/ Definition
Maintenance costs (without maintenance CAPEX) versus replacement asset value
2/ Objective / Target
The set of strategic indicators has three main objectives:
- Verification of the effectiveness of maintenance processes
- Comparisons between plants independently from the business
- Comparisons with external organizations
3/ Formula
Maintenance costs versus replacement asset value = Maintenance expenditures (with capex) / Replacement asset value |
|---|
Unit: local currency
Details of the formula: see "5/ SAP extraction and detailed calculation"
4/ Frequency
Depend of the plant
5/ SAP extraction and detailed calculation
Manual input of OEE losses from production report
(Site template > Yearly tab)
Maintenance expenditures (with CAPEX) =
Cost of outside contract services
+ Cost of all Solvay maintenance employees
+ Cost of non-stock MRO items
+ Cost of inventory MRO items
+ Cost of on site contractors
+ Maintenance CAPEX
Replacement asset value:
The cost today to replace, or rebuild, the plant with new assets having the identical level of performance and functionality. It is generally the value given to insurers.
| Causes categories | RCS | Solvay | ||
| Cost of outside contract services | cost element 99210030 | |||
| Cost of all Solvay maintenance employees | cost element 99210040 | |||
| Cost of non-stock MRO items | cost element 99210050 | |||
| Cost of inventory MRO items | cost element 99210060 | |||
| Cost of on site contractors | cost element 99210070 | |||
| Maintenance CAPEX | ||||
QlikView layout
The best way to get IT support is to use the new
Service One Platform.