| APPLICATIONS |
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THEORY, KNOWLEDGE, & MODELS |
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| CAPABILITIES |
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| Thermal shock (busbars) | |
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Gears | |
| Metal to plastic applications |
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| Compressor | High Frequency Fatigue loadings |
Identified cases for the year 2025 |
Introduction to Fatigue (why does material respect SN ?)
Difference between Fatigue and Creep
CTD presentation - March'26
VE presentation (more detailed) - March'26
Physical Background | |
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Influence of Various Factors on Lifetime | |
Effect of Humidity | |
Effect of Frequency | |
Effect of Sharp Edge / Notch | |
Effect of Over molding | |
Effect of Recycled fibers | |
Effect of ageing | |
Effect of Harsh environments (Chemical, ...) | |
Creep-Fatigue interactions, Self-heating at high frequency, Multiaxiality, Triaxiality, Loading Shape | |
Numerical: Effect of Mesh size, Effect of Mesh type | |
Life prediction methodologies | Empirical law |
Fatigue modeling of fiber reinforced polymers | picture |
Workflow | Life time prediction for cyclic loading |
Life time prediction for thermal cyclic loading | |
Validation |
List of Fatigue data available, SSP
Upload Fatigue data (systematically linked to material center)
Core Labs Capabilities
Electro-mechanical machines are generally used for static tests, as they provide better control over applied force or displacement. For polymers, these machines can also be used for mid-range fatigue tests; note that at Alpharetta, only a contact strain gauge is available for strain acquisition.
The film folding tester at Bollate is designed to evaluate the lifespan of films, but it is limited to film materials only and can only test thicknesses between 250 and 350 microns.
Region | Equipment | Load | Temperature °C | Frequency, Hz | ||
|---|---|---|---|---|---|---|
max | min | max | min | max | ||
Alpharetta | Instron-ElectroPuls E10000 | 10kN | ambient | 350 | 1 | 10 |
Bollate | Film folding endurance tester, MIT, more details | 22Kg | ambient | 200 double folds per min | ||
Shanghai | Nil | - | - | - | - | - |
Tokyo | Nil | - | - | - | - | - |
- Corporate Capabilities
Servo-hydraulic machines are well-suited for fatigue testing, with a dynamic testing range equipped with larger load cells. Strain measurements can be performed using Digital Image Correlation (DIC), or with contact / non-contact extensometers.
At the Brussels site, in-house developed demonstrator parts and testing setups enable us to conduct fatigue bending tests on L-shaped samples with various radii and on demonstrator parts with or without ribs and weld lines.
Region | Equipment | Load | Temperature °C | Frequency, Hz | ||
|---|---|---|---|---|---|---|
max | min | max | min | max | ||
Brussels | 3x Servo-hydraulic machines (DIC, Extenso) | 10kN | -40 | 250 | 0.001 | 20 |
Composite testing | 100kN | -80 | 350 | 1 | 20 | |
Contacts: Michel Houba, Dominique Delcourt
- ADL Capabilities
Although tooth bending is not a classic fatigue test, this can be used to validate the FE models, with capacity to test higher frequencies.
Tips: The current FE model for fiber filled polymers, can be applied only if the failure mode is slow crack growth controlled failure or brittle failure, which typically occurs at the root of the teeth in gear tooth bending.
Region | Equipment | Load | Temperature °C | Frequency, Hz | ||
|---|---|---|---|---|---|---|
max | min | max | min | max | ||
Bollate | Gear tooth bending | ambient | 1 | 50 | ||
Contacts: Matilde Scurria, Lorenzo Mancin
- Potential external partners
Syensqo has engaged Leartiker to generate fatigue test data (including hysteresis measurements), to support the creation of Digimat fatigue cards across different temperatures. Other capabilities include sample molding, creep analysis, advanced...
Laboratory | Equipment | Load | Temperature °C | Frequency, Hz | ||
|---|---|---|---|---|---|---|
max | min | max | min | max | ||
Leartiker, Spain | Electro-mechanicalMTS Insight 100 (2D & 3D) | 100kN | -40 | 200 | 1 | 10 |
Servo-hydraulic machineMTS Bionix, +Torsion | 15kN | ambient | ||||
| Metravib DMA +300, +2000 | 2kN | -70 | 500 | 0.1 | 1000 | |