This workbook gives a transversal and consolidated view of manufacturing costs (from sites to GBU level) for all plants managed in PF1.
Access the workbook
The workbook to be used is BW_WBK_CO_0021 - BW - IMEP - PF1 Manuf. Local database (Core Workbook)
=> Go to Analysis for Office in excel
=> Click "Open Data Source"
Go to the tab "Role" and open the folder IMEP - Integrated Manufacturing & Energy Performance => Manufacturing
Double-click on the workbook BW_WBK_CO_0021 - BW - IMEP - PF1 Manuf. Local database (Core Workbook) to open it
Open the workbook
It is mandatory to enter the period (1) : MMM.YYYY
It is also recommended to enter at least a GBU (5), a company code (6) or a plant code (11)
It is also possible to enter:
- a target currency (2) to have all values converted with the same currency
- a Unit of Measure for the quantity conversion (ex: TO for Tons) (3)
- a Unit of Measure for Active ingredients (4)
- a Cost center (7)
- a Cost object (8)
- an Index 1 (9)
- a material code (10)
Click "OK"
Set-up a basic report
When you start working with iMEP, you can simplify the lay-out that is proposed by default.
- Click the button "display" to show the "Design Panel"
- Remove "CE Grp XCS-ALL Lev2", Cost Element, Origin from the report. (drag this values from the box "Rows")
- You can also hide the value "Source Syst." & "CO Area" (Click the dimension and select "no display")
There are 6 columns in the report:
- The plant code
- The code of the material produced and its description
- The Index 1
- The actual quantity
- The actual costs
How to understand the report
In this example the material 157142 SD CS1250 4SMVSH was produced during the period in plant TOSA:
- 49 210 Tons were produced and the total production costs is 5 091 065,04 EUR
- 26 710 M3 of co-products were also produced and the total production costs is 7 919,39 EUR
- The production of the finished product & the co-product was done with 49 210 Tons of Raw materials. And the total cost of these raw materials was 4 696 549,05 EUR
- Activities (Labour, energy, fixed costs) were also allocated to the production costs of these products with a total costs of 443 377,61 EUR (Standard costs) - 40 942,28 EUR (Variances) = 402 435,33 EUR
- Detailed of costs posted on cost centers = 402 435,33 EUR. It provides the detail of the activities costs and the total amount is the same as (4).
- The total should be zero as the total production costs corresponds to the cost of raw material & activities. However in this example the cost of activities is double-counted (4) & (5). It is recommended to exclude the Index 1 = 9 of your reports except if you have a specific need.
When you exclude the Index 1 = 9 of your report then the total Mat. Ledger Costs by material code is close to zero.
=> You can use the workbook IMEP - PF1 Check of data consistency to validate that it is true for all the materials of a plant, company or GBU.
Set-up a detailed report
when you have a good understanding of the report, you can add additional information in the report. You can refer to the list Characteristics iMEP to have a definition of each dimension available in iMEP reports.
For instance you can add:
- the field "Origin" to have additional details by raw material & activities
- the measures "ML VC", "ML FX" & "ML DP" to have the split of costs by variables costs, fixed costs and depreciation
=> You can also add the QUR, QUS, CUR, CUS (actual and standard unit quantity & cost)
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