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General presentation

Objective of the application

i-MEP stands for Integrated Manufacturing & Energy Performance

The I-MEP application provides to business the possibility to analyze the production target cost / actual cost / variance for each cost item in process order / cost collector, and to determine energy consumption and CO2 emission during production process.


BI manufacturing reports will replace house solutions :

  • on RCS (WP1) : programs ZWPP40A/B/C
  • on Solvay (PF1) : program Z1K_MATCOST (Prix de Revient)

Tool Leader + IT leader of the application: 

Usage information

History

Roles & Access

Roles and access

Role CodeRole DescriptionExplanation
ZR_RCS_CA_M55 IMEP - Integrated Manufacturing & Energy Performance Gives access to queries & workbooks IMEP (Manufacturing & Energy reports)
ZBI_RCS_IMEP_A01

IMEP - Integrated Manufacturing & Energy Performance

Gives access to InfoArea IA_FMCO_CO_IMEP* and all authorization relevant objects except

  •  GBU (CPFCTR1_2 )
  •  Plant (C_PLANT)

Authorization object ZBI_IMEP

ZR_RCS_CA_MxxxIMEP - Upload Data - Non-SAP Plant ZIMEP_FILE
Gives access to transaction ZIMEP_FILE which allow Non SAP Plant Flat Files upload.
(same logic than for P&L / role ZR_RCS_CA_M432)

Authorization objects

List of autorisation objects mandatory for the application.

Authorization objectExplanation
GBU (CPFCTR1_2 )ZR_*_CA_P05
Plant (C_PLANT)

ZR_*_CA_P02

ZR_7866_CA_P02 => Plant 7866 - Chalampé (ex 7027)  - (Cie ZFR9)

ZR_TOUT_CA_P02 => All Plants "Solvay"

See also file maintained by Authorization team : BW Catalog of Roles / link: https://drive.google.com/open?id=10GEfKYqrT1eeTO_uHYAheL1GX7L5y_pvH0KQU64qh5I

Dataflow overview

https://drive.google.com/open?id=18v4PEvS10Q4RmofZBDuuuTiyTqO9anDL3x-Bcxvnv2s

Functional and Technical rules on Workbench + Reporting

Rules & Explanations

Source tables

Table ZWPPMCKOST / i-MEP extraction table

This table exists on both systems PF1/WP1, but the structure is slightly different.

Following additional fields exists for PF1 table, but not for WP1 table : append ZWPPMCKOST_EXTRA

Process Chain
Code
 Code établissement DSI ETABL
Code éditionEDITI
Libellé de la ligne d'éditionLIBLI
Type: Fix/Var/DepFVD
Cost collector for production process PROCNRPKOSA
Material Ledger CostMLWRT

This table is filled via program XXX and contains only the values for the previous period (The table is emptied before each loading)

to be completed

Table ZZX_CO2_COEFFS / Energy and CO2 Emission Coeffcients

This table exists on both systems PF1/WP1, and is filled manually by Energy Carbon team

to be completed

 

At datasource level (PF1/WP1)

Datasource : DTS_ZBW_V_ZWPPMCKOST based on view ZBW_V_ZWPPMCKOST

Controlling Area (0CO_AREA)

The controlling area is unique on PF1 ( value CHEF), but not on WP1 ( Z006, Z025, Z026...)

The controlling Area is not available on ECC side specific tables, but, in order to match the BI referential, this information is necessary to get referential attribut and texts (example 'Cost Center' C_COSTCTR, 'Profit Center' C_PFT_CTR)

To get the information extractor are based on specific view with follow the business rule given : 

  • A plant belongs to a single company code (link found in table T001K where 'Valuation Area' (BWKEY) corresponds to the plant (WERKS)
  • A company code belongs to a single controlling area (link found in table TKA02 / field 'Business Area' (GSBER) is always empty) 

Cost Component Structure (0CCOMPSTRUC)

The Cost Component Structure id is not unique on PF1 (on WP1, only id Z1 is used), and the id is not part of source table ZWPPMCKOST.

The append ZEXTRA_FIELDS has been added to extract structure of the data source (ZOXDF10019). Fields belonging to the append are field within class ZDTS_ZBW_V_ZWPPMCKOST.

To get the information :

  • by default set id to 'Z1' except for exception managed in table TCK07 'Costing Variants for Organizational Units'
  • Exceptions for certain company codes (BUKRS)
    • ignore value '++++'
    • keep only one valid record by company code (the latest)

At business level (WBP)

At reporting level (WBP)

GBU (CPFCTR1_2)

The GBU available for reporting is BFC Global Business Unit (CPFCTR1_2) found on Cost Center

Dependencies with other applications

Data loadings

Info providers and objects loaded

 

Global Filters (C_GLBFILT) used in Chains

Stream
Rule
Explanation
IMEPRCS_LOAD

Period (YYYYPPP) to load, RCS. NO_LOAD to avoid loadings

Do not change active flag (Active = Y)

This variable is used in decision block

IMEPRCS_DEL

Period (YYYYPPP) to delete, RCS DSO/Cube. NO_DEL to avoid

Do not change active flag (Active = Y)

IMEPRCS_HISTO

Counter 1 = Number of Year to keep in all DSOs/Cubes RCS

Counter 2 = Delete all data in all DSOs/Cubes RCS older than

The counter 1 is entered manually, it is a number of years to keep in all DSOs and Cubes.

If '3' is entered, 3 full years + current year are kept.

The counter 2 is determined within program ZBW_IMEP001 depending of the loaded period and the counter 1.

Example : we are the 01/08/2016, the period 007.2016 is loaded. As the counter 1 is '3', the calculated counter 2 is 001.2013.

All period previous to 001.2013 will be deleted via the main process chain

IMEPSOLV_LOAD

same explanation than for RCS'ones

IMEPSOLV_DEL

same explanation than for RCS'ones

IMEPSOLV_HISTOsame explanation than for RCS'ones
IMEPFF_DATA

Counter 1 = Input filename for ZBW_IMEP002 program.

Counter 2 = Store actual delta queue of running process chain PC_CO_IMEP_15.

Counter 3 = Total counter for ZBW_IMEP002 program file loading.

ABAP Programs used in Chains

 

Program
Variant
Explanation
ZBW_DELDIM

ZVAR_IMEP_01
ZVAR_IMEP_02
ZVAR_IMEP_03
ZVAR_IMEP_04
ZVAR_IMEP_05
ZVAR_IMEP_06

Existing program, reused to clean cube dimensions. It delete unused dimension elements
ZBW_IMEP001

ZVAR_DEL_RCS
ZVAR_DEL_SOLV
ZVAR_OBS_RCS
ZVAR_OBS_SOLV
ZVAR_PER_RCS
ZVAR_PER_SOLV

Program created for the projet to :

  • Determine period to load from source system (and period to delete, obsolete periods)
  • Delete exercice/period (previously to new load)
  • Delete obsolete periods (to keep a constant perimeter of data)
ZBW_IMEP002 

Program created for the project to allow users to load flat files to integrate Non-SAP plant data.

Further examplation for program ZBW_IMEP001


Further examplation for program ZBW_IMEP002

Interface

The user can choose an Excel flat file from his local computer by using the "File to load" browser.

Once the file is choosen, the user can preview the content to be uploaded from his selected file by clicking on "Preview" icon.

 Once the file is choosen, the user can start the content checking of the file by clicking on "Check file" icon.

Once the file content is checked, the user can load the file to BW application server (AL11) and raise the event PC_CO_IMEP_15 by clicking on "Load file" icon.

 The event PC_CO_IMEP_15 triggers the process chain PC_CO_IMEP_15 - "IMEP: META - T - Main (Non-SAP Plant Flat Files)".

This process chain load the Non-SAP Plant data from user's file into IMEP BW application.

 The user can view the history of loaded files by clicking  on "History" icon.

 The user can exit the program by clicking on "Exit" icon.

Source Code

Report ZBW_IMEP002 contains several distinct parts:

Interface

Selection screen.

Import File

f200-import_file:  Import the XLS file from user's workstation.

f210-upload_excel:  Convert the XLS file in Internal table.

f220-check_file: Check content of the file as follow:

For more details, see file ZWPPMCKOST_table structure & contents_QF1.xlsx.

  • BUSINESS RULE 1 : SOURCE SYSTEM
    • BUSINESS RULE 1.1 : SOURCE SYSTEM NOT FILLED
    • BUSINESS RULE 1.2 : SOURCE SYSTEM NOT AUTHORIZED
  • BUSINESS RULE 2 PLANT
  • BUSINESS RULE FISCAL YEAR PERIOD
    • BUSINESS RULE 3.1 : FISCAL YEAR PERIOD NOT FILLED
    • BUSINESS RULE 3.2 : FISCAL YEAR PERIOD NOT EXISTING
  • BUSINESS RULE 4 : PROFIT CENTER
    • BUSINESS RULE 4.1 : PROFIT CENTER NOT FILLED
    • BUSINESS RULE 4.2 : PROFIT CENTER NOT EXISTING
    • BUSINESS RULE 4.3 : PROFIT CENTER SHOULD HAVE 10 CHARACTERS
  • BUSINESS RULE 5 MATERIAL INCORRECT
    • BUSINESS RULE 5.MATERIAL SHOULD HAVE 18 CHARACTERS
  • BUSINESS RULE 6 : QTY UNIT
    • BUSINESS RULE 6.1 : QTY UNIT MISSING
    • BUSINESS RULE 6.2 : QTY UNIT NOT EXISTING
  • BUSINESS RULE 7 : KEY FIGURE NOT IN THE GOOD FORMAT
  • BUSINESS RULE 8 DUPLICATED ENTRIES (NO ERROR BUT WARNING)
Program Output

f300-output_preview: Generate ALV grid to show Converted data from Excel.

f310-output_check: Generate ALV grid to show Converted data from Excel after check.

Program Load

f400-load_pchain: Check if process chain is already in progress.

f413-csv_file_data: Import Customer file in ALL11.

  • Filename consumed by process chain PC_CO_IMEP_15 is hardcoded in this form:  "/exploit/BW/IMEP/non-sap_plant.csv".
  • Flat file integrated manually by user, is saved as follow: '/exploit/BW/IMEP/' w_file '_' sy-sysid '_' sy-uname '.csv'.
  • Where w_file is the filename on user's local pc, sy-sysid is the BW environment and sy-uname is the user name which is running the program.

f423-filename_data: Update Global filter master data with new file name.

f433-savelog_data: Update log after loading (DSO DBCOPP09 - "IMEP - Log Import (Non-SAP Plant) ( Direct Update )").

f440-finish_message: Pop-up message at the end.

f453-send_email_data: Send an email after data loading.

Program Log

f500-display_log: Display log.

Main Chains

Process Chain
Code
Type
Frequency
Comments
IMEP: META - T - Main (Solvay)PC_CO_IMEP_01 MAIND1 to D4

This chain is starting when event Z1C_RUNDMC_KOST is received from Solvay PF1.

Global Filter IMEP/SOLV_LOAD is used in the decision bock.

For info, job PF1 is ZWPPTOUKC

IMEP: META - T - Main (RCS)PC_CO_IMEP_08MAIND1 to D4

This chain is starting when event ZWPP_RUNDMC_KOST is received from RCS WP1.

Global Filter IMEP/RCS_LOAD is used in the decision bock.

IMEP: META - T - Main (Non-SAP Plant Flat Files)PC_CO_IMEP_15MAINManually

This chain is starting when event PC_CO_IMEP_15 is received from ZIMEP_002 Program.

Sub  Chains

Process Chain
Code
Type
Frequency
Comments
IMEP: MD - Referential & Conversion factors (Solvay)PC_CO_IMEP_02subchain Data requiered for Business Rules
IMEP: TD - Delete period in targets before loading (Solvay)PC_CO_IMEP_03subchain 

Before loading a period, the same period has to be deleted from targets (DSO/Cubes)

Global Filter IMEP/SOLV_DEL is used

IMEP: TD - Propagation (Solvay)PC_CO_IMEP_04subchain 

Global Filter IMEP/SOLV_LOAD is used to limit the InfoPackage

+ C_ORIGIN (textes) loading

IMEP: TD - Business (Solvay)PC_CO_IMEP_05subchain  
IMEP: TD - Reporting (Solvay)PC_CO_IMEP_06subchain  
IMEP: MD - Texts (Solvay)PC_CO_IMEP_07subchain This load could be done ones a week or ones a month
IMEP: MD - Referential & Conversion factors (RCS)PC_CO_IMEP_09subchain Data requiered for Business Rules
IMEP: TD - Delete period in targets before loading (RCS)PC_CO_IMEP_10subchain 

Before loading a period, the same period has to be deleted from targets (DSO/Cubes)

Global Filter IMEP/RCS_DEL is used

IMEP: TD - Propagation (RCS)PC_CO_IMEP_11subchain 

Global Filter IMEP/RCS_LOAD is used to limit the InfoPackage

+ C_ORIGIN (textes) loading

IMEP: TD - Business (RCS)PC_CO_IMEP_12subchain  
IMEP: TD - Reporting (RCS)PC_CO_IMEP_13subchain  
IMEP: MD - Texts (RCS)PC_CO_IMEP_14subchain This load could be done ones a week or ones a month
IMEP: TD - Propagation (Non-SAP Plant Flat Files)PC_CO_IMEP_16subchain  
IMEP: TD - Business (Non-SAP Plant Flat Files)PC_CO_IMEP_17subchain  
IMEP: TD - Reporting (Non-SAP Plant Flat Files)PC_CO_IMEP_18subchain  

Other Chains

Process Chain
Code
Type
Frequency
Comments
     

Loading frequency

IMEP is loaded daily from D1 to D4 only.

Events on Solvay ECC (PF1) and RCS (WP1) starts BW Process Chains.

In Process Chains we also check that we are between D1 and D4 (programme ZBW_IMEP001).

Average performance

 

Key FigureEstimation
~ Average Process Chain Runtime 
~ Average nb of rows loaded per load 
~ Total nb of rows loaded (if full) 
~ Average Runtime for 10k lines 

Record Keeping

3 years plus current year is asked by business.

Older data are deleted from DSOs/Cubes at the end of the process chains RCS and Solvay.

The number of years to keep can be maintained in Global Filter masterdata (Stream IMEP / Rule RCS_HISTO or SOLV_HISTO/ Counter '001'

Reporting

Queries End User Documentation

IMEP Glossary :


Main queries

 

Report
Technical name
Type
Comment
Link to documentation
MANUFACTURING - Local Core QueryBW_QRY_MVCOPP01_0002QRYManufacturing report will be used to display all the characteristic and key figures loaded from the ZWPP40x program. This report will display key figures only on company code currencies and local base unit of measure.https://drive.google.com/open?id=14wAf4AjUgq2jcQko5A2AyEYY_pd2evwVokizwSomUPQ
MANUFACTURING - Consolidation Core QueryBW_QRY_MVCOPP01_0008QRY Manufacturing report will be used to display all the characteristic and key figures loaded from the ZWPP40x program. This report will provide the possibility to display unit of measure and currency in a consolidate target unit.https://drive.google.com/open?id=1-UP2e782f6PX1huigJezI6_rLRnVWskAQp5YonjgNG0
ENERGY: Consumption, Expenses and Carbon Footprints (Core Query)BW_QRY_MVCOPP01_0003QRY Report will display the energy purchase informationhttps://drive.google.com/open?id=1MbtEZhYOs87E_jcm9JXTqwfvbSNdjrMEIiZ6JwDAkzI
DEPRECATED - ENERGY - Primary Energy and Emission report (Core Query)BW_QRY_MVCOPP01_0007 QRY

Report will display the primary energy consumption.

DEPRECATED: Merged with BW_QRY_MVCOPP01_0003.

https://drive.google.com/open?id=1bDPL8PQk0xd7FJcVyjK78qxf6ew_QOvJTWY5nkwqhLU
ENERGY - Interface Production Report (Core Query)BW_QRY_MVCOPP01_0006 QRY

3 reports will be used to provide source data to the EPS system.

As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented
https://drive.google.com/open?id=1H8vxrSJ01jwvmUvA4movkau8umTE-18rbV48Mb1tCmc
ENERGY - Interface Cost Production Report (Core Query)BW_QRY_MVCOPP01_0005QRY

3 reports will be used to provide source data to the EPS system.

As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented
https://drive.google.com/open?id=1bT_alWdGYpmnMUqvvfyGSfWHjNRcvtnrLhPeM6ckCLA
ENERGY - Interface Consumption Quantity Report (Core Query)BW_QRY_MVCOPP01_0004QRY

3 reports will be used to provide source data to the EPS system.

As this is a temporary solution, the reports will be executed manually by the users. No automation process will be implemented
https://drive.google.com/open?id=1LIajg9nEMubjjA8znhnEnoT3Bncjcp8ftVlQxwbpckI
MANUFACTURING - Reconciliation (Workbook) WBManufacturing data reconciliation workbook will be created to compare VC, FC, DEP key figures between the P&L – legal view report and the manufacturing report.  

Main functionalities

"Special" KPIs

Short description
Explanation
Formula
Comments

AUQ AI

Actual Unit Quantity (in French QUR) in Active Ingredient

- Total Actual Qty in AI See original image Qty Produced in AI

 

Total Actual Qty in AI : ratio K_AQTY_AI, origin field ACT_QTY_AI of table ZWPPMCKOST

 

Qty Produced in AI : ration K_QTYPRAI, origin field MEGP_AI

 

The produced quantity in AI is found only for Index 1 = '1'. The quantity has to be used to calculate the coefficient on others indexes

 

Restricted Keyfigure for Quantity Produced in AI with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial

 

Calculated Keyfigure for AUQ AI

 

QUSStandard Consumption factor of the item for one unit produced

- Std Qty SCE See original image Std Qty SCE (produced material)

Std Qty SCE: ratio K_STQTSCE, origin field MEVS5 of table ZWPPMCKOST

Std Qty SCE (produced material): ratio K_STQTSCE limited on index 1 = '1' (Produced material)

Restricted Keyfigure for Std Qty SCE (produced material) with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial

Calculated Keyfigure for QUS

QURActual Consumption factor of the item for one unit produced

- Total Actual Quantity See original image Produced Quantity X Lot Size


Total Actual Quantity : ratio K_ACT_QTY, origin field ACT_QTY of table ZWPPMCKOST

Produced Quantity : ratio K_PRODQT, origin field MEGP of table ZWPPMCKOST

 The produced quantity is found only for Index 1 = '1'. The quantity has to be used to calculate the coefficient on others indexes

Lot Size : generally 1000. The Lot size is not currently available, use 1000 for the moment.

Restricted Keyfigure for Produced Quantity with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial

Calculated Keyfigure for QUR

 

CUSStandard unitary cost of the item for one unit produced

- Std Cost SCE See original image Std Qty SCE (produced material)

Std Cost SCE: ratio K_STCSSCE, origin field WKVS5 of table ZWPPMCKOST

Std Qty SCE (produced material): see upper definition

Calculated Keyfigure for CUS
CURActual unitary cost of the item for one unit produced

- Actual Cost See original image Produced Quantity X Lot Size

 

Actual Cost : ratio K_ACT_CST, origin field WKGIB of table ZWPPMCKOST

Produced Quantity & Lot Size: see upper definition

Calculated Keyfigure for CUR
SUQ AIStandard Unit Quantity (in French QUS) in Active Ingredient

- Std Qty SCE in AI See original image Std Qty SCE in AI (produced material)

Std Qty SCE in AI : ratio K_SCEQ_AI, origin field MEVS5_AI of table ZWPPMCKOST

Std Qty SCE in AI (produced material): ratio K_SCEQ_AI limited on index 1 = '1' (Produced material)

Restricted Keyfigure for Std Qty SCE in AI with Constant Selection for all characteristics except Period/GBU/CompanyCode/PlantMaterial

Calculated Keyfigure for SUQ AI

Lot SizeLot Size used for calculating standard cost 

This KPI is coming from ZWPPMCKOST table. The value is repeated on each lines.

Then in BW, for aggregated analysis, the sum of all values is displayed which is not correct.

The Lot Size should be a masterdata information.

    
    
    

Broadcast

No broadcast

Maintenance

Known bugs

Recurring procedure

Planned Evolution

PC_CO_IMEP_15

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