| Status | Revision in Progress |
|---|---|
| Owner | |
| Stakeholders |
Purpose
The purpose of this document is to define the conversion approach to create 1041 Inspection Plan Conversion Specification Document in S/4 HANA.
Inspection Plans are a core component of SAP Quality Management (QM) that define how materials are inspected, including inspection characteristics, sampling procedures, and inspection methods. An inspection plan contains detailed steps for quality checks and ensures that inspections are carried out in a standardized, repeatable, and compliant manner for specific materials, plants, and usage scenarios.
In SAP S/4HANA, the structure and usage of inspection plans remain largely consistent with SAP ECC, typically organized by key combinations such as material/plant, material group/plant, or multiple materials assigned to the same inspection plan via task lists. Inspection plans may also be linked to specific usage types (e.g., goods receipt, in-process inspection, final inspection) and can be maintained with reference to alternative groupings for flexibility.
In SAP ECC, aside from the standard structures, there may be inspection plans with additional variants such as multiple alternative plans for the same material/plant combination, inspection plans assigned to multiple task list groups, or plans that use reference materials. In some legacy systems, plans may also include non-standard fields or custom enhancements (pending MDS review) that will require evaluation before conversion.
This conversion aims to migrate active and relevant inspection plan master data, including associated operations, inspection characteristics, sampling procedures, and inspection methods, from existing ECC systems into S/4HANA. The migration will apply required transformation logic using Syniti as the data migration and transformation platform. The converted records will be loaded into the target S/4HANA system using standard SAP mechanisms such as BAPIs (e.g., BAPI_INSPECTIONPLAN_CREATE), IDOCs, or direct table loads where applicable, ensuring data consistency and compliance with S/4HANA requirements
Conversion Scope
The scope of this document covers the approach for converting active 1041 Inspection Plan
from Legacy Source Systems into S/4HANA following the TBD Master Data Design Standard.
The data from legacy system includes:
- Data not older than 3 years of usage
- Data not flagged for deletion
- Data that has material / plant relationship and material is active
- Data is relevant for migration according with the Material/Plant mapping match with MARC table (ToBe)
The data from legacy system excludes:
- Data older than 3 years
- Data flagged for deletion
- Data that has material / plant relationship and material is not active or falged for deletion
- Data that is not material / plant relevant according to the latest MARC table definition
| Source | Scope | Source Approx No. of Records | Target System | Target Approx No. of Records |
|---|---|---|---|---|
| PF2 | ||||
| WP2 | ||||
Additional Information
Multi-language Requirement
Document Management
Not applicable
Legal Requirement
Not applicable
Special Requirements
Not applicable
Target Design
The technical design of the target for this conversion approach.
| Table | Field | Data Element | Field Description | Data Type | Length | Requirement |
|---|---|---|---|---|---|---|
| PLKO | PLNTY | PLNTY | Task List Type (Q = Inspection Plan) | CHAR | 1 | Mandatory |
| PLKO | PLNNR | PLNNR | Task List Group | CHAR | 8 | Mandatory |
| PLKO | PLNAL | PLNAL | Group Counter (alternative) | CHAR | 2 | Mandatory |
| PLKO | WERKS | WERKS_D | Plant | CHAR | 4 | Mandatory |
| PLKO | DATUV | DATUV | Valid-From Date | DATS | 8 | Mandatory |
| PLKO | VERWE | VERWE | Task List Usage (e.g., 1/5/9 – confirm in T416) | CHAR | 3 | Mandatory |
| PLKO | STATU | STATU | Task List Status (e.g., Released) | CHAR | 1 | Mandatory for load (set to released if required) |
| PLKO | KTEXT | KTEXT | Header Description | CHAR | 40 | Recommended |
| PLKO | LOEKZ | LOEKZ | Deletion Indicator | CHAR | 1 | Optional (leave blank for active) |
| PLKO | KLART | KLART | Class Type (if classification used) | CHAR | 3 | Optional |
| PLKO | KZKUP | KZKUP | Reference Indicator (Header) | CHAR | 1 | Optional |
| PLPO | PLNKN | PLNKN | Node Number (internal op ID) | NUMC | 8 | Mandatory |
| PLPO | VORNR | VORNR | Operation Number (sequence) | CHAR | 4 | Mandatory |
| PLPO | LTXA1 | LTXA1 | Operation Short Text | CHAR | 40 | Mandatory |
| PLPO | STEUS | STEUS | Control Key | CHAR | 4 | Mandatory (drives QM/confirmation behavior) |
| PLPO | ARBID | ARBID | Work Center (internal ID) | NUMC | 8 | Mandatory (or map via ARBPL/CRHD) |
| PLPO | WERKS | WERKS_D | Plant (Work Center Plant) | CHAR | 4 | Mandatory |
| PLPO | BMSCH | BMSCH | Base Quantity (for std values) | QUAN | 13 | Recommended |
| PLPO | VGW01 | VGWRT | Standard Value 1 (e.g., Setup/Inspect time) | DEC | 7 | Optional |
| PLPO | VGE01 | VGWTS | Unit for Standard Value 1 | UNIT | 3 | Optional |
| PLPO | VGW02 | VGWRT | Standard Value 2 | DEC | 7 | Optional |
| PLPO | VGE02 | VGWTS | Unit for Standard Value 2 | UNIT | 3 | Optional |
| PLPO | KAPAZ | KAPAZ | Capacity Category (if used) | CHAR | 3 | Optional |
| PLPO | ARBPL | ARBPL | Work Center (external key, if you load views) | CHAR | 8 | Optional (derived from ARBID) |
| PLPO | LOEKZ | LOEKZ | Deletion Indicator (Operation) | CHAR | 1 | Optional |
| PLMK | MERKNR | MERKNR | Characteristic Number (in plan) | NUMC | 4 | Mandatory |
| PLMK | KURZTEXT | KURZTEXT | Char. Short Text | CHAR | 40 | Mandatory |
| PLMK | VORGLFNR | VORGLFNR | Op Link (operation sequence number) | NUMC | 4 | Mandatory (links to PLPO) |
| PLMK | KZREF | KZREF | Reference to Master Insp. Char. (MIC) | CHAR | 1 | Mandatory if using MIC |
| PLMK | VERWMERKM | VERWMERKM | MIC Name (Referenced Char.) | CHAR | 18 | Mandatory if using MIC |
| PLMK | VERSION | VERSION | MIC Version | NUMC | 2 | Mandatory if using MIC versioning |
| PLMK | PRUEFUMF | PRUEFUMF | Inspection Scope / Sample Procedure Link | CHAR | 4 | Optional (if using sampling procedures) |
| PLMK | STICHPRVER | STICHPRVER | Sampling Procedure | CHAR | 8 | Optional |
| PLMK | KATALGART | KATALGART | Catalog Type (for qualitative) | CHAR | 3 | Optional/Required for qualitative |
| PLMK | CODEGRP | CODEGRP | Code Group (qualitative) | CHAR | 8 | Optional/Required for qualitative |
| PLMK | AUSWMENGE | AUSWMENGE | Selected Set (qualitative) | CHAR | 8 | Optional |
| PLMK | PRUEFME | MSEHI | Unit of Measure (quantitative) | UNIT | 3 | Required for quantitative |
| PLMK | TOLKZ | TOLKZ | Tolerance Indicator | CHAR | 1 | Optional (quantitative) |
| PLMK | MWERTS | MWERTS | Target Value | DEC | 15 | Optional (quantitative) |
| PLMK | MWERTU | MWERTU | Lower Spec Limit | DEC | 15 | Optional/Required per spec rule |
| PLMK | MWERTO | MWERTO | Upper Spec Limit | DEC | 15 | Optional/Required per spec rule |
| PLMK | PRFGEB | PRFGEB | Inspection Method Assignment | CHAR | 12 | Optional |
| PLMK | PRFGVER | PRFGVER | Inspection Method Version | NUMC | 2 | Optional |
| PLMK | ANZST | ANZST | No. of Single Values / Samples | NUMC | 3 | Optional |
| PLMK | LOEKZ | LOEKZ | Deletion Indicator (Characteristic) | CHAR | 1 | Optional |
| MAPL | MATNR | MATNR | Material | CHAR | 40 | Mandatory (if plan is material-assigned) |
| MAPL | WERKS | WERKS_D | Plant | CHAR | 4 | Mandatory |
| MAPL | PLNTY | PLNTY | Task List Type | CHAR | 1 | Mandatory |
| MAPL | PLNNR | PLNNR | Task List Group | CHAR | 8 | Mandatory |
| MAPL | PLNAL | PLNAL | Group Counter | CHAR | 2 | Mandatory |
| MAPL | DATUV | DATUV | Valid-From Date | DATS | 8 | Mandatory |
| MAPL | LOEKZ | LOEKZ | Deletion Indicator | CHAR | 1 | Optional |
Data Cleansing
| ID | Criticality | Error Message/Report Description | Rule | Output | Source System |
|---|---|---|---|---|---|
Conversion Process
The high-level process is represented by the diagram below:
Data Privacy and Sensitivity
Extraction
Extract data from a source into . There are 2 possibilities:
- The data exists. connects to the source and loads the data into . There are 3 methods:
- Perform full data extraction from relevant tables in the source system(s).
- Perform extraction through the application layer.
- Only if ; cannot connect to the source, data is loaded to the repository from the provided source system extract/report.
- The data does not exist (or cannot be converted from its current state). The data is manually collected by the business directly in . This is to be conducted using DCT (Data Collection Template) in
The agreed Relevancy criteria is applied to the extracted records to identify the records that are applicable for the Target loads
Extraction Run Sheet
| Req # | Requirement Description | Team Responsible |
|---|---|---|
Selection Screen
| Selection Ref Screen | Parameter Name | Selection Type | Requirement | Value to be entered/set |
|---|---|---|---|---|
Data Collection Template (DCT)
Target Ready Data Collection Template will be created for data with exception of some fields which require transformation as mentioned in the transformation rule.DCT Rules
| Field Name | Field Description | Rule |
|---|---|---|
Extraction Dependencies
| Item # | Step Description | Team Responsible |
|---|---|---|
Transformation
The Target fields are mapped to the applicable Legacy field that will be its source, this is a 3-way activity involving the Business, Functional team and Data team. This identifies the transformation activity required to allow to make the data Target ready:
- Perform value mapping and data transformation rules.
- Legacy values are mapped to the to-be values (this could include a default value)
- Values are transformed according to the rules defined in
- Prepare target-ready data in the structure and format that is required for loading via prescribed Load Tool. This step also produces the load data ready for business to perform Pre-load Data Validation
Transformation Run Sheet
| Item # | Step Description | Team Responsible |
|---|---|---|
Transformation Rules
| Rule # | Source system | Source Table | Source Field | Source Description | Target System | Target Table | Target Field | Target Description | Transformation Logic |
|---|---|---|---|---|---|---|---|---|---|
Transformation Mapping
| Mapping Table Name | Mapping Table Description |
|---|---|
Transformation Dependencies
List the steps that need to occur before transformation can commence| Item # | Step Description | Team Responsible |
|---|---|---|
Pre-Load Validation
Project Team
Completeness
| Task | Action |
|---|---|
Accuracy
| Task | Action |
|---|---|
Business
Completeness
| Task | Action |
|---|---|
Accuracy
| Task | Action |
|---|---|
Load
The load process includes:
- Execute the automated data load into target system using load tool or product the load file if the load must be done manually
- Once the data is loaded to the target system, it will be extracted and prepared for Post Load Data Validation
Load Run Sheet
| Item # | Step Description | Team Responsible |
|---|---|---|
Load Phase and Dependencies
Configuration
| Item # | Configuration Item |
|---|---|
Conversion Objects
| Object # | Preceding Object Conversion Approach |
|---|---|
| list the exact title of the conversion object of only the immediate predecessor – this will then confirm the DDD (Data Dependency Diagram) | |
Error Handling
| Error Type | Error Description | Action Taken |
|---|---|---|
Post-Load Validation
Project Team
Completeness
| Task | Action |
|---|---|
Accuracy
| Task | Action |
|---|---|
Business
Completeness
| Task | Action |
|---|---|
Accuracy
| Task | Action |
|---|---|
Key Assumptions
- Master Data Standard is up to date as on the date of documenting this conversion approach and data load.
- is in scope based on data design and any exception requested by business.
See also
Change log
Workflow history
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