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Status

  Revision in Progress

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Purpose

The purpose of this document is to define the conversion approach to create 1041 Inspection Plan Conversion Specification Document in S/4 HANA.

Inspection Plans are a core component of SAP Quality Management (QM) that define how materials are inspected, including inspection characteristics, sampling procedures, and inspection methods. An inspection plan contains detailed steps for quality checks and ensures that inspections are carried out in a standardized, repeatable, and compliant manner for specific materials, plants, and usage scenarios.

In SAP S/4HANA, the structure and usage of inspection plans remain largely consistent with SAP ECC, typically organized by key combinations such as material/plant, material group/plant, or multiple materials assigned to the same inspection plan via task lists. Inspection plans may also be linked to specific usage types (e.g., goods receipt, in-process inspection, final inspection) and can be maintained with reference to alternative groupings for flexibility.

In SAP ECC, aside from the standard structures, there may be inspection plans with additional variants such as multiple alternative plans for the same material/plant combination, inspection plans assigned to multiple task list groups, or plans that use reference materials. In some legacy systems, plans may also include non-standard fields or custom enhancements (pending MDS review) that will require evaluation before conversion.

This conversion aims to migrate active and relevant inspection plan master data, including associated operations, inspection characteristics, sampling procedures, and inspection methods, from existing ECC systems into S/4HANA. The migration will apply required transformation logic using Syniti as the data migration and transformation platform. The converted records will be loaded into the target S/4HANA system using standard SAP mechanisms such as BAPIs (e.g., BAPI_INSPECTIONPLAN_CREATE), IDOCs, or direct table loads where applicable, ensuring data consistency and compliance with S/4HANA requirements


Conversion Scope

The scope of this document covers the approach for converting active 1041 Inspection Plan
 from Legacy Source Systems into S/4HANA following the TBD Master Data Design Standard.


The data from legacy system includes:

  1. Data not older than 3 years of usage
  2. Data  not flagged for deletion
  3. Data that has material / plant relationship and material is active
  4. Data is relevant for migration according with the Material/Plant mapping match with MARC table (ToBe)

The data from legacy system excludes:

  1. Data older than 3 years
  2. Data flagged for deletion
  3. Data that has material / plant relationship and material is not active or falged for deletion
  4. Data that is not material / plant relevant according to the latest MARC table definition


List of source systems and approximate number of records
SourceScope

Source Approx No. of Records

Target SystemTarget Approx

No. of Records

PF2



WP2













Additional Information

Multi-language Requirement


Document Management

Not applicable

Legal Requirement

Not applicable

Special Requirements

Not applicable



Target Design

The technical design of the target for this conversion approach.

TableFieldData ElementField DescriptionData TypeLengthRequirement
PLKOPLNTYPLNTYTask List Type (Q = Inspection Plan)CHAR1Mandatory
PLKOPLNNRPLNNRTask List GroupCHAR8Mandatory
PLKOPLNALPLNALGroup Counter (alternative)CHAR2Mandatory
PLKOWERKSWERKS_DPlantCHAR4Mandatory
PLKODATUVDATUVValid-From DateDATS8Mandatory
PLKOVERWEVERWETask List Usage (e.g., 1/5/9 – confirm in T416)CHAR3Mandatory
PLKOSTATUSTATUTask List Status (e.g., Released)CHAR1Mandatory for load (set to released if required)
PLKOKTEXTKTEXTHeader DescriptionCHAR40Recommended
PLKOLOEKZLOEKZDeletion IndicatorCHAR1Optional (leave blank for active)
PLKOKLARTKLARTClass Type (if classification used)CHAR3Optional
PLKOKZKUPKZKUPReference Indicator (Header)CHAR1Optional
PLPOPLNKNPLNKNNode Number (internal op ID)NUMC8Mandatory
PLPOVORNRVORNROperation Number (sequence)CHAR4Mandatory
PLPOLTXA1LTXA1Operation Short TextCHAR40Mandatory
PLPOSTEUSSTEUSControl KeyCHAR4Mandatory (drives QM/confirmation behavior)
PLPOARBIDARBIDWork Center (internal ID)NUMC8Mandatory (or map via ARBPL/CRHD)
PLPOWERKSWERKS_DPlant (Work Center Plant)CHAR4Mandatory
PLPOBMSCHBMSCHBase Quantity (for std values)QUAN13Recommended
PLPOVGW01VGWRTStandard Value 1 (e.g., Setup/Inspect time)DEC7Optional
PLPOVGE01VGWTSUnit for Standard Value 1UNIT3Optional
PLPOVGW02VGWRTStandard Value 2DEC7Optional
PLPOVGE02VGWTSUnit for Standard Value 2UNIT3Optional
PLPOKAPAZKAPAZCapacity Category (if used)CHAR3Optional
PLPOARBPLARBPLWork Center (external key, if you load views)CHAR8Optional (derived from ARBID)
PLPOLOEKZLOEKZDeletion Indicator (Operation)CHAR1Optional
PLMKMERKNRMERKNRCharacteristic Number (in plan)NUMC4Mandatory
PLMKKURZTEXTKURZTEXTChar. Short TextCHAR40Mandatory
PLMKVORGLFNRVORGLFNROp Link (operation sequence number)NUMC4Mandatory (links to PLPO)
PLMKKZREFKZREFReference to Master Insp. Char. (MIC)CHAR1Mandatory if using MIC
PLMKVERWMERKMVERWMERKMMIC Name (Referenced Char.)CHAR18Mandatory if using MIC
PLMKVERSIONVERSIONMIC VersionNUMC2Mandatory if using MIC versioning
PLMKPRUEFUMFPRUEFUMFInspection Scope / Sample Procedure LinkCHAR4Optional (if using sampling procedures)
PLMKSTICHPRVERSTICHPRVERSampling ProcedureCHAR8Optional
PLMKKATALGARTKATALGARTCatalog Type (for qualitative)CHAR3Optional/Required for qualitative
PLMKCODEGRPCODEGRPCode Group (qualitative)CHAR8Optional/Required for qualitative
PLMKAUSWMENGEAUSWMENGESelected Set (qualitative)CHAR8Optional
PLMKPRUEFMEMSEHIUnit of Measure (quantitative)UNIT3Required for quantitative
PLMKTOLKZTOLKZTolerance IndicatorCHAR1Optional (quantitative)
PLMKMWERTSMWERTSTarget ValueDEC15Optional (quantitative)
PLMKMWERTUMWERTULower Spec LimitDEC15Optional/Required per spec rule
PLMKMWERTOMWERTOUpper Spec LimitDEC15Optional/Required per spec rule
PLMKPRFGEBPRFGEBInspection Method AssignmentCHAR12Optional
PLMKPRFGVERPRFGVERInspection Method VersionNUMC2Optional
PLMKANZSTANZSTNo. of Single Values / SamplesNUMC3Optional
PLMKLOEKZLOEKZDeletion Indicator (Characteristic)CHAR1Optional
MAPLMATNRMATNRMaterialCHAR40Mandatory (if plan is material-assigned)
MAPLWERKSWERKS_DPlantCHAR4Mandatory
MAPLPLNTYPLNTYTask List TypeCHAR1Mandatory
MAPLPLNNRPLNNRTask List GroupCHAR8Mandatory
MAPLPLNALPLNALGroup CounterCHAR2Mandatory
MAPLDATUVDATUVValid-From DateDATS8Mandatory
MAPLLOEKZLOEKZDeletion IndicatorCHAR1Optional


Data Cleansing

IDCriticalityError Message/Report DescriptionRuleOutputSource System


























Conversion Process

The high-level process is represented by the diagram below:


Data Privacy and Sensitivity


Extraction

Extract data from a source into . There are 2 possibilities:

  1. The data exists. connects to the source and loads the data into . There are 3 methods:
    1. Perform full data extraction from relevant tables in the source system(s).
    2. Perform extraction through the application layer.
    3. Only if ; cannot connect to the source, data is loaded to the repository from the provided source system extract/report.
  2. The data does not exist (or cannot be converted from its current state). The data is manually collected by the business directly in . This is to be conducted using DCT (Data Collection Template) in

The agreed Relevancy criteria is applied to the extracted records to identify the records that are applicable for the Target loads

Extraction Run Sheet

Req #Requirement DescriptionTeam Responsible













Selection Screen

Selection Ref ScreenParameter NameSelection TypeRequirementValue to be entered/set





















Data Collection Template (DCT)

Target Ready Data Collection Template will be created for data with exception of some fields which require transformation as mentioned in the transformation rule.

DCT Rules

Field NameField DescriptionRule












Extraction Dependencies

Item #Step DescriptionTeam Responsible













Transformation

The Target fields are mapped to the applicable Legacy field that will be its source, this is a 3-way activity involving the Business, Functional team and Data team. This identifies the transformation activity required to allow to make the data Target ready:

  1. Perform value mapping and data transformation rules.
    1. Legacy values are mapped to the to-be values (this could include a default value)
    2. Values are transformed according to the rules defined in
  2. Prepare target-ready data in the structure and format that is required for loading via prescribed Load Tool. This step also produces the load data ready for business to perform Pre-load Data Validation

Transformation Run Sheet

Item #Step DescriptionTeam Responsible













Transformation Rules

Rule #Source systemSource TableSource FieldSource DescriptionTarget SystemTarget TableTarget FieldTarget DescriptionTransformation Logic









































Transformation Mapping

Mapping Table NameMapping Table Description








Transformation Dependencies

List the steps that need to occur before transformation can commence
Item #Step DescriptionTeam Responsible













Pre-Load Validation

Project Team

Completeness

TaskAction





Accuracy

TaskAction





Business

Completeness

TaskAction





Accuracy

TaskAction





Load

The load process includes:

  1. Execute the automated data load into target system using load tool or product the load file if the load must be done manually
  2. Once the data is loaded to the target system, it will be extracted and prepared for Post Load Data Validation

Load Run Sheet

Item #Step DescriptionTeam Responsible













Load Phase and Dependencies

Configuration

Item #Configuration Item






Conversion Objects

Object #Preceding Object Conversion Approach

list the exact title of the conversion object of only the immediate predecessor – this will then confirm the DDD (Data Dependency Diagram)




Error Handling

Error TypeError DescriptionAction Taken










Post-Load Validation

Project Team

Completeness

TaskAction





Accuracy

TaskAction





Business

Completeness

TaskAction





Accuracy

TaskAction





Key Assumptions

  • Master Data Standard is up to date as on the date of documenting this conversion approach and data load.
  • is in scope based on data design and any exception requested by business.


See also

Change log

Version Published Changed By Comment
CURRENT (v. 4) Feb 24, 2026 11:41 REDDY-ext, Naren Removed the CUI object statement from Purpose
v. 46 Feb 17, 2026 15:15 REDDY-ext, Naren Updated the DCT long text section
v. 45 Feb 17, 2026 09:15 REDDY-ext, Naren Updated DCT section
v. 44 Feb 17, 2026 09:10 REDDY-ext, Naren
v. 43 Feb 12, 2026 15:53 REDDY-ext, Naren Update DCT section : DCT template
v. 42 Nov 28, 2025 14:53 REDDY-ext, Naren Updated the Validation reports link(Post load validation)
v. 41 Nov 27, 2025 11:33 REDDY-ext, Naren Removed STXH-TDLOCK, STXL-TDSPO from transformation rules
v. 40 Nov 17, 2025 03:22 REDDY-ext, Naren Update cleansing rules
v. 39 Nov 17, 2025 02:57 REDDY-ext, Naren Updated the scope of CUI
v. 38 Oct 29, 2025 12:47 REDDY-ext, Naren Updated the relevancy to include PLNTY = Q

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