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APPLICATIONS

THEORY, KNOWLEDGE, & MODELS

CAPABILITIES
Thermal shock (busbars)

Gears


Metal to plastic applications


  • Bikes: Frames, Handle & Fork
  • Coffee machine handles



Compressor

High Frequency Fatigue loadings

 

Identified cases for the year 2025

Introduction to Fatigue (why does material respect SN ?)

Difference between Fatigue and Creep

Nomenclature

Physical Background

Factors that can lead to different SN
(Topics highlighted in green have been investigated, in Syensqo)
Effect of Fiber orientation
Effect of Temperature
Effect of Humidity
Effect of Mean Stress / Loading Ratio
Effect of Frequency
Effect of Weld lines
Effect of Sharp Edge / Notch
Effect of Over molding
Effect of Recycled fibers
Effect of ageing
Effect of Harsh environments (Chemical, ...)
Creep-Fatigue interactions, Self-heating at high frequency, Multiaxiality, Triaxiality, Loading Shape
Life prediction methodologies


Fatigue modeling of fiber reinforced polymers
picture
Validation




Basics about Fatigue tests

List of Fatigue data available, SSP

Upload Fatigue data (systematically linked to material center)


  • Core Labs Capabilities

Electro-mechanical machines are generally used for static tests, as they provide better control over applied force or displacement. For polymers, these machines can also be used for mid-range fatigue tests; note that at Alpharetta, only a contact strain gauge is available for strain acquisition.

The film folding tester at Bollate is designed to evaluate the lifespan of films, but it is limited to film materials only and can only test thicknesses between 250 and 350 microns.

Region
Equipment
Load
Temperature °C
Frequency, Hz
max
min
max
min
max
Alpharetta
Instron-ElectroPuls E10000
10kN
ambient 
350
1
10
Bollate
Film folding endurance tester, MIT, more details
22Kg
ambient 
200 double folds per min
Shanghai
Nil
-
-
-
-
-
Tokyo
Nil-----
Contacts: Alpharetta: Smith Colter; Bollate: Davide Sartori, Luigi Giraldi ; Shanghai: Li Hanson; Tokyo: Toshio Hatayama


  • Corporate Capabilities

Servo-hydraulic machines are well-suited for fatigue testing, with a dynamic testing range equipped with larger load cells. Strain measurements can be performed using Digital Image Correlation (DIC), or with contact / non-contact extensometers.

At the Brussels site, in-house developed demonstrator parts and testing setups enable us to conduct fatigue bending tests on L-shaped samples with various radii and on demonstrator parts with or without ribs and weld lines.

Region
Equipment
Load
Temperature °C
Frequency, Hz
max
min
max
min
max
Brussels
3x Servo-hydraulic machines (DIC, Extenso)
10kN
-40
250
0.001
20
Composite testing
100kN
-80
350
1
20

Contacts: Michel Houba, Dominique Delcourt


  • ADL Capabilities

Although tooth bending is not a classic fatigue test, this can be used to validate the FE models, with capacity to test higher frequencies.

Tips: The current FE model for fiber filled polymers, can be applied only if the failure mode is slow crack growth controlled failure or brittle failure, which typically occurs at the root of the teeth in gear tooth bending. 

Region
Equipment
Load
Temperature °C
Frequency, Hz
max
min
max
min
max
Bollate
Gear tooth bending

ambient 
1
50

Contacts: Matilde Scurria, Lorenzo Mancin


  • Potential external partners

Syensqo has engaged Leartiker to generate fatigue test data (including hysteresis measurements), to support the creation of Digimat fatigue cards across different temperatures. Other capabilities include sample molding, creep analysis, advanced...

Laboratory
Equipment
Load
Temperature °C
Frequency, Hz
max
min
max
min
max
Leartiker, Spain
Electro-mechanical
MTS Insight 100 (2D & 3D)
100kN
-40
200
1
10
Servo-hydraulic machine
MTS Bionix, +Torsion
15kN
ambient 


Metravib DMA +300, +20002kN-705000.11000
Contacts: Jose Javier jjegurrola@leartiker.com, Kepa Zulueta kzulueta@leartiker.com
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